Good morning and welcome to Incitec Pivot Limited's 2024 full-year results briefing. This is Tom Dixon speaking, and I'm joined this morning by our CEO and MD, Mauro Neves, and our CFO, Paul Victor. The materials we'll be covering today have been lodged with the Australian Securities Exchange and can be found on the ASX and Incitec Pivot Limited's websites. At the end of the presentation, we'll have time for questions, and an audio recording of this presentation will be available on the company's website. I'd like to draw your attention to the disclaimers found on slide two and slide three of the presentation. And before we move into the main presentation, I'd like to start with an acknowledgement of country. I'd like to acknowledge the traditional custodians of the land we are coming to you from today, the Wurundjeri peoples of the Eastern Kulin Nation.
I pay my respects to the elders past and present. Thank you, and now I'd like to hand over to Mauro.
Thanks, Tom. Good morning and welcome, everyone. Before we start, I would like to acknowledge that today is Remembrance Day, a day when we pay respects to armed forces members who lost their lives in battle. Our call may run past 11:00 A.M., so I would like to acknowledge this important day now and encourage you to take the time to observe a minute's silence later today. At our investor showcase in September, we outlined our ambition to become the leading global explosives player. As we go through our results today, we're making great progress to realize that ambition. Our explosives business has performed particularly well. We operate in attractive markets that are expected to remain resilient and grow as mining responds to the energy transition.
Our leading technology, unique supply chains, well-positioned manufacturing, and high-quality customer base give us an advantage in the market, driving reliable earnings streams with exciting growth potential. We're working hard to drive productivity further so we can deliver on our ambition to double our explosives earning and achieve returns on invested capital above WACC. So let's take a look at how we're going. Firstly, safety remains our number one priority. This is an area where we set high standards. Unfortunately, our performance has been below our expectations, and I'll touch more on that later. Our underlying financial performance has been very pleasing, record earnings achieved by both DNAP explosives business and our Ferts distribution business. As we outline at our investor showcase, our advanced technology is helping us win in the marketplace and is driving real customer and market growth, particularly in the metals markets.
Our headline earnings have been impacted by some IMIs, the vast majority of which are non-cash, and relate to an impairment charge against our fertilizers business. The impairment is mainly driven by uncertainty over gas prices in Australia, the same issue that resulted in the closure of Gibson Island plant factory in January 2023. We're pleased to note our transformation project has exceeded our expectations, with AUD 64 million of EBIT improvement realized in fiscal year 2024. This means that we have already delivered more than 21% of the expected transformation earnings improvements. Later in the presentation, I'll outline the significant progress we made on our plans to separate the Ferts business and our commitment to a separation timetable of six to 12 months. I'll now touch on a few key highlights of our strategic ambition.
As I stated earlier, our ambition is to become the leading global explosives player by doubling our earnings, delivering returns above our cost of capital, and achieving top quartile TSR. We will achieve this by leveraging our unique competitive position, customer-centric technology, deep customer partnerships, superior products, and privileged assets and distribution networks. We expect to capture both new and existing demand through our strong customer connections and advanced technology. Our transformation program is about expanding margins, allowing us to transform and increase profitability, eliminating waste and fostering innovation. Capital prudence is paramount in ensuring attractive returns, with a focus on returning working capital, I should say, reducing working capital, and funding only high-returning projects. As you'll see in a moment, this strategy is delivering great results. But firstly, I would like to spend some time on our number one priority: safety.
Zero harm is an important part of all of our lives, and I can tell you it's a deep passion of mine. Before I talk about our performance, it's important that I once again acknowledge that in February this year, we lost a much-loved colleague in a public road fatal incident. This tragic incident reminds us that we must stay vigilant, and on that point, we are emphasizing our focus on our global fatality prevention program. Looking more broadly at our zero harm metrics, we are disappointed with our rate of recordable injuries, which is unacceptable for our people. Our TRIFR of 1.08, which includes the fatal road incident, is above our 0.8 fiscal year 2024 ambition.
Although not yet materializing the main KPIs, there are some leading indicators that are showing improvement, and it gives us some confidence that our actions are effective and will drive improvements across the business. For instance, 8% of our sites were recordable injury-free, which proves that zero harm is an achievable ambition. Pleasingly, for the third year running, we have not had any significant environmental incidents, and our process safety statistics have been trending down despite a slight increase in Tier 2 events in fiscal year 2024. We did not record any Tier 1 events during this year. I would also like to give recognition for our team at Gibson Island, who were awarded Chemistry Australia's HSE Award for 2024 in recognition of the safe closure of the Gibson Island manufacturing facility with zero recordable injuries.
Moving now to our fiscal year 2024 results. Our statutory result after tax, including IMIs, was a loss of AUD 311 million, primarily related to non-cash impairments across our fertilizers business. The main driver of this impairment was a write-down of Phosphate Hill, which is a consequence of gas price uncertainty on the east coast of Australia. Our underlying performance was very strong, as we see the benefits from our transformation program coming through in the results. Of particular note was the record earnings achieved in DNAP and in the fertiliser distribution business. It was also good to see the second-half performance from Phosphate Hill, with production running at an annualized rate of around 950,000 tons per annum. Our headline results reflect changes to our asset portfolio.
The EBIT of AUD 580 million is an 18% improvement on fiscal year 2023 after adjusting for the Waggaman sale, Gibson Island closure, and the impacts from commodities and foreign exchange. We have also announced today a final dividend of AUD 0.063 per share, unfranked, which represents a 50% payout ratio consistent with our capital allocation framework. This takes our total ordinary dividends in fiscal year 2024 to AUD 0.106 per share, or AUD 0.208 per share when included dividend component of the AUD 500 million capital return we completed in February. We have also made solid progress on our AUD 1.4 billion capital return program, having returned AUD 649 million so far, leaving a further AUD 751 million to come. The balance sheet remains strong, with net debt to EBIT sitting at 0.8 times. Now to the transformation program.
As I highlight on the earlier slide, I'm very pleased to report a AUD 64 million uplift in fiscal year 2024 EBIT following the successful early execution of the program. This is ahead of our expectations, driven by strong recontracting DNAP business, further business benefits from repricing, technology uptake, organic growth, and improved manufacturing performance. We are on track to deliver the target fiscal year 2025 initiatives that will support the achievement of a run rate equivalent to 40% to 50% of the earnings uplift as we exit the year. Financial year 2023 EBIT serves as the baseline for our earnings growth ambition, and on this slide, we have included a waterfall to help you reconcile the AUD 300 million starting position.
So where would the fiscal year 2025 benefits come from? At our investor showcase in Salt Lake, we outlined in some detail where we would be deriving these benefits from. We talked about three levers: operational, commercial, and growth. This slide shows roughly how much of the overall benefits we expect to come from each of these levers and how much each bucket will contribute in the fiscal year '25 year. Now, let's talk about technology. Over the last four years, we had some really impressive growth in our premium emulsions and electronic detonators. Our truly global customer base is recognizing the value of our technology, and as we continue working together to innovate, we'll continue winning new business. Since 2020, we have deployed 135 new Delta E trucks, which demonstrates the growth that this market-leading product has achieved.
This year, we designed and built the first electric mobile processing unit with its own solar charging station. We are also working towards customer trials of explosives containing renewable diesel in 2025, with several customers interested in partnering with us. Now, I'll touch briefly on some of the great work that has been going on across the business to improve reliability in our operations. Stable and safe operations release our management time to grow and improve the business. Improving manufacturing reliability is a focus of our capital investments as we look to optimize returns. We've seen a 7% improvement at our Moranbah plant compared to the equivalent period in the last campaign. I mentioned the good second half at Phosphate Hill with an annualized second half production rate of around 950,000 tons and a run of 136 days of continuous ammonia production, which was a record in our last 10 years.
We also opened the state-of-the-art Helidon automated electronic detonator plant, increasing capacity and driving safety and efficiency improvements. Now, talking about our business unit performance. Dyno Nobel Asia Pacific had a fantastic year, delivering record earnings of AUD 257 million, up AUD 69 million on the prior year, with an impressive EBIT margin of just over 17%. This material earnings uplift was mainly driven by positive recontracting outcomes throughout the year, and I'm very pleased to say we've continued to see further recontracting wins secured for fiscal year 2025. DNAP's investment in technology also continues to contribute to earnings growth through electronics, CyberDet, and Delta E. Titanobel continued its growth trajectory as the business ramps up in line with the business case. I would also like to share exciting news of the appointment of Tanya Rybarczyk as president of Dyno Nobel Asia Pacific.
She will be commencing with us in February. Tanya is an excellent fit for IPL with extensive experience across a range of industries, and I'm delighted to welcome her to the team. Dyno Nobel Americas' explosives delivered $132 million of EBIT, which is 13% up on the prior year. EBIT and margins were up year on year, with strong growth in metals demand for technology products in Canadian, U.S., and Chilean markets, offsetting core volume declines. Core volume decline was largely due to low natural gas prices. Some slowness in our quarrying construction was primarily seen in the eastern U.S. following slow industrial and non-residential building in 2024. Let's talk now about our fertilizers business. Distribution had a record year, driven by both volume and margin improvements. This is particularly impressive given average commodity prices were the lowest they have been since 2021, which really highlights the resilience of this business.
This record performance through a period of lower commodity price highlights that distribution is not subject to volatile earnings swings. Soil testing samples through Nutrient Advantage also achieved a record last year, which highlights how our customers are thinking about their soil nutrition and provides a solid platform to leverage our market-leading technology offering. As you know, IPF has an exclusive supply agreement for urea from Perdaman's Karratha facility, which remains on track to deliver from fiscal year 2027, with construction now 35% complete. An experienced team has been stood up, including a full-time project manager, to ensure readiness and smooth transition on commencement of supply. I have already talked about Phosphate Hill performance in the second half, averaging 80,000 tons per month and bringing total fiscal year 2024 production to 740,000 tons.
We have made considerable progress on the separation of our fertilizers business. We have decided to move our primary distribution center from Gibson Island to a new third-party facility. This decision will enable us to monetize the Gibson Island real estate, and we expect to begin a sale process in the first quarter of calendar year 2025. For manufacturing, we have assessed our options for Geelong and have made the decision to cease our manufacturing operations there. Geelong will transition to an import facility with distribution staying operational. The strategic review of Phosphate Hill is progressing well. We expect to finalize this review by no later than September 2025. We continue to deliver on our strategy for distribution, which is demonstrated by the record EBIT achieved this year. We intend to begin a sale process early next calendar year for distribution.
We have appointed advisors to help us with the strategic review of manufacturing and with the sale process for distribution. While there is still plenty of work on separation, we stay focused on delivering a Dyno Nobel transformation strategy, as outlined at our investor showcase. I want to highlight now some of the key competitive strengths that underpin our distribution business, as well as the key sources of future growth. Our distribution business has unique capability across soil testing, marketing, exporting, and R&D. Our distribution network relies on well-established infrastructure across key agricultural markets on the east coast. We have the largest market share on the east coast and continue to drive value-creative market share gains. Our operations are supported by significant trading, supply chain, and logistics capability that enable us to deliver exceptional service for our customers.
Earlier this month, IPF won the established B2B category in the AFR Customer Champions Award. We are focused on optimizing the network where possible, as highlighted by our decision to close the PDC at Gibson Island and entering an agreement with a third party to operate a new distribution center in Brisbane. The construction of the Perdaman's facility is around one-third complete and is on track to deliver a step-changing earnings for this business in fiscal year 2028. Importantly, the business can be separated from manufacturing, and separation work is underway as we speak. We have previously discussed some of our achievements in decarbonization. Having successfully completed the Moranbah project, we will deliver a similar project at our LOMO facility and have committed to complete this installation in 2025. These are long lead-time projects which require plant shutdowns and significant investment to install. Having said that, the benefits are great.
Together, these two projects are expected to reduce Dyno Nobel's global greenhouse gas by 41% against our 2020 baseline. As part of our commitment to transparency, IPL has again been included in the S&P Global CSA Index, which is widely recognized as the leading reference point in sustainable investment. Our efforts to ensure sustainable operations throughout our business were also recognized in July when IPF was recognized as sustainability leader by the AFR in the agriculture and environmental category. I'll now hand over to Paul to take you through our financial results.
Thank you, Mauro, and good morning to everyone on the call today. Starting on slide 21, I want to begin to put our financial results into context. As you've just heard, our underlying financial performance is very strong. In most parts of our business, we've strengthened our commercial positions, grown margins, contained costs, improved asset performance, and managed our cash and working capital levels very efficiently. However, our strategy results have been impacted by the strategy-led changes we have in our portfolio and the execution of our Dyno Nobel transformation strategy. The non-cash impediments we've announced today primarily related to the uncertain gas environment we continue to operate in, and this is a challenge we face for some time.
This has not stopped our focus on maintaining our financial and capital prudence through improving our working capital levels and our ongoing focus on delivering competitive, sustainable returns to our shareholders. So, as we begin financial year 2025, we are expecting a strong year for our operating businesses, but note that this will be impacted by our heightened program of planned turnarounds during the year. I'll come back to the outlook later in my section. Turning to slide 22, which provides a detailed overview of our financial performance for the year on a statutory basis. The net loss after tax of AUD 311 million reflects the AUD 712 million of after-tax IMIs we booked during the year. These mainly relate to non-cash impairments in the fertilizer business and include the Dyno Nobel business transformation cash costs. This was partly offset by the gain on the sale of Waggaman.
Our capital expenditure of AUD 379 million is 23% lower than the previous year and is still very much in line with our expectations. The prior year included CapEx at Waggaman and turnarounds in the DNA business, which were not repeated in the current year. We remain laser-focused on improving our ROIC. Our ROIC, including goodwill for continuing operations, increased from 6.1% to 6.3% due to the strong result in the Dyno Nobel business. While our ROIC increased, we recognize it's not where we want it to be, and we do have plans in place to address this, which we'll speak to later on in this presentation. Our ambition is to increase our ROIC, including goodwill, to above the 8.5% WACC over the following three years, and as I've said before, everything we do is focused on maximizing returns to shareholders.
Our delivery of strong underlying earnings growth has enabled us to announce a AUD 0.063 per share final dividend, which represents a 50% payout ratio. This takes our total dividend per share for the year to AUD 0.208 per share when you include the dividend component of the capital return we completed in February. I will talk more about our overall capital management program later in this presentation. Turning to slide 23, I'm really proud to say that the group delivered a solid 18% underlying earnings growth in all of our customer-facing businesses. This included a record EBIT in the Dyno Nobel Asia Pacific business and a record EBIT in the fertilizer distribution business. Congratulations to those teams involved in this performance. It really was a fantastic job that really highlighted the strength of the businesses we have.
In total, our global explosive business increased earnings by 30% to AUD 460 million, benefiting from the strong customer growth, improved pricing, and continued technology uptake. DNAP had a record year with earnings growth driven by favorable recontracting. DNA also delivered a good growth with strong earnings growth in the metals market and a continued focus on cost management and price discipline. Our fertilizer distribution business had an excellent year and really got on top of the complex challenge of managing fertilizer supply chains in a complex and a very dynamic environment. The overall fertilizer result was impacted by manufacturing interruptions at Phosphate Hill in the first half, and as Mauro mentioned, the team really delivered an excellent second half to close out this financial year. We have been diligently managing our overheads during the year, but our results also reflect the settlement of a legacy U.S. litigation matter.
The underlying group costs did decrease year on year and will further benefit from improvements made as a result of the transformation program. Overall, at group level, we delivered an EBIT result of AUD 580 million and an EBITDA of AUD 925 million on a continuing operations basis. On slide 24, it really outlines in more detail the impairments we've booked in our Australian and U.S. fertilizer businesses. Let me start by saying that there were no impairments in our distribution business and that this business continues to perform exceptionally well. At Phosphate Hill, the impairments have been triggered by the ongoing uncertainty about gas prices on the east coast of Australia. As mentioned earlier, we have made the strategic decision to close the Geelong operations and have booked the associated impairments to those assets.
Meanwhile, at Gibson Island, the $50 million impairment mainly relates to the infrastructure which cannot be relocated and has been written off. Over in the U.S., we have undertaken a competitive sales process for the St. Helens asset, and this has indicated a fair value below the carrying value. As a result, we have booked $100 million impairment of that asset. Let's now turn our focus to working capital, and on slide 25, you can see the year-on-year movement in working capital. Over the past year, we have introduced several business improvement actions that delivered many benefits in optimizing our working capital investment. We have to accept that in the growth areas of our business, such as explosives or the exposure to strategic stock issues, we have made the decision to increase our working capital levels on a temporary basis.
We acknowledge that we still have much more to do to address the relative levels of working capital in the business. In addition, our Dyno Nobel transformation project will be instrumental in delivering better working capital outcomes and improving returns for the business. An important call-out was our decreased usage of trade working capital facilities. Utilizing cash on the balance sheet is much more beneficial as we buy back shares over time. The decision to rather use cash saved us between AUD 3 million to AUD 4 million in additional facility charges and made it worthwhile to rather use cash on the balance sheet as opposed to the facility.
Turning to slide 26, our capital expenditure is continuously being reviewed to deliver the most optimal levels of spend to ensure long-term asset reliability and delivering the best ROIC for all of our assets. Our expected level of sustenance expenditure in financial year 2025 of AUD 180 million to AUD 220 million is in line with the prior year. As we have highlighted earlier, we have a number of planned turnarounds this year, and we expect turnaround capital to be in the range of AUD 120 million to AUD 140 million. This includes the planned 56-day turnaround at Moranbah. Our total sustainability Capex is expected to be approximately AUD 10 million in financial year 2025, and this is supporting our pathway to deliver our 2030 emissions reductions.
Sustaining capital is aligned to our asset maintenance plans, which aims to balance returns as well as ensure sustainable throughput at our manufacturing facilities. Turning to slide 27, this really provides us with a great snapshot of how we are prioritizing the delivery of sustainable returns to our shareholders under our capital allocation framework. As you would know, in February, we delivered the AUD 500 million pro rata capital return, which was the equivalent of AUD 0.26 per share. As I've mentioned earlier, we announced today the AUD 0.63 per share unfranked dividend. This takes financial year 2024's total ordinary dividend to AUD 0.10 per share, which excludes the special dividend of almost AUD 0.10 per share as part of the AUD 500 million capital return paid to shareholders in February.
We have made excellent progress on our on-market share buyback program, and we expect to continue that program following the release of these results. Let's now turn to our outlook. At a high level, we expect the earnings benefit of the Dyno Nobel transformation program to be impacting the earnings for financial year 2025 quite significantly, but it will also be negatively impacted as a result of the planned turnarounds in financial year 2025. We expect Dyno Nobel earnings will be skewed to approximately 40% in the first half and 60% in the second half of this year. Our Dyno Nobel Americas business is performing really well, and we are also expecting the business to have a more pronounced first-half, second-half skew of around 30% to 70%.
In our Dyno Nobel Asia Pacific business, earnings will continue to be supported by the favorable recontracting and margin improvements from our technology offerings. A big feature of the year will be the turnaround at Moranbah to deliver safe and sustainable earnings into the future. We'll also be reporting a new business unit called DNEL, which stands for Dyno Nobel, EMEA, and LATAM. This is what we believe it to be our growth business unit as we expand into new markets with our customers. Across the Dyno Nobel business, the benefits of our transformation program will continue, and we expect to deliver a 40%-50% exit run rate at the end of financial year 2025. Financial year 2025 will also see turnarounds at Moranbah, Cheyenne, and Lomo, which we forecast will have a AUD 45-AUD 55 million earnings impact for this financial year.
For our fertilizer distribution business, we expect the earnings to be in the usual AUD 40-AUD 60 million range, subject to market conditions. In fertilizer, our production expectation at Phosphate Hill is 790,000-860,000 tons for the year. It is important to note that due to some scheduled maintenance work, the expected production skew this year is around 40%-45% in the first half. We also expect a fertilizer earnings skew of around 20% in the first half and 80% in the second half, depending on the gas and DAP price outcomes. Phosphate Hill gas costs, we are currently assessing gas cost scenarios with an expected incremental cost of shortfall gas in financial year 2025 to be in the range of AUD 30 million-AUD 90 million, depending on the timing of the recommencement of supply under the contract.
It is also important to note that we expect to see the earnings benefit of the transformation program really coming through in financial year 2026 as we exit the year on a 70%-80% EBIT run rate with significantly less impacts as a result of turnarounds. Finally, on slide 29, we have provided an overview of our planned turnaround activities. As we have discussed, the turnarounds in financial year 2025 will be at Moranbah and Cheyenne and also at our ammonium nitrate facility at Lomo. The turnarounds planned at St. Helens in financial year 2025 and Phosphate Hill in financial year 2026 are subject to the outcome of the strategic review of those assets.
We look forward to updating you on the progress of these critical activities as we progress the year. So that's all from me. Thank you very much, ladies and gentlemen, for listening to me. And on that note, I will now hand back to Mauro.
Thanks, Paul. Before we move to Q&A, I would like to take a moment to thank you, Paul, who last month communicated his intention to leave IPL. Paul has played a pivotal role in our business since joining July 2022, and I would like to personally thank him for supporting in my transition and for his leadership, commitment, and passion for IPL. In closing, I'm very excited for the outlook for this business. Our very strong underlying results presented today demonstrate material progress on our strategic objectives. We will continue to leverage our competitive advantage to grow. Our transformation program is delivering on our ambition to double earnings in the next three to four years. Our customers remain our obsession, and we will continue to demonstrate discipline in execution, in operations, and in capital allocation.
Finally, and importantly, we have renewed our commitment to delivering the fertilizer separations in the next six to 12 months with a refreshed strategy. We believe that by potentially separating manufacturing and distribution, we will maximize value and increase divestment certainty. Thank you for listening. And with that, I'll hand over for questions. Operator, could you please remind our callers how to raise a question?
Thank you. If you wish to ask a question, please press star one on your telephone and wait for your name to be announced. If you wish to cancel your request, please press star two. And if you're on a speakerphone, please pick up the handset to ask your question. Your first question comes from Brook Campbell-Crawford from Barrenjoey. Please go ahead.
Morning, Mauro, and Paul. Thanks for taking my question. First, what I had just with respect to the transformation program, you've talked to exiting FY25 at a 40%-50% run rate for the total targeted benefits of AUD 300 million. What was the equivalent exit run rate for, I guess, as at September 2024, please?
Brook, we haven't provided that run rate. We did comment in our financial results that the benefit of the transformation program on an absolute basis is AUD 64 million, which again significantly indicated the increase in EBIT from financial year 2023 to financial year 2024. Safe to say that it is a significant step change. We haven't communicated what that exit run rate is, as you can appreciate with all the moving parts that we are navigating in stepping up the earnings run rate into financial year 2025. So at this point in time, I think we're going to stick to the AUD 64 million for the year and ultimately message that we expect to achieve that 40% to 55% by financial year 2025, which is really our focus at this point in time.
But I think a significant effort made by the team in actually getting us to this point of achieving $64 already, and we can report it in the numbers as you can see.
Understood. Thank you. And just a second one from me. You provided guidance for the North American explosives business to grow earnings by mid-single digits. That's EBIT growth mid-single digits, I think is what is in the materials. What's the equivalent expected EBIT growth in DNAP? If you could provide that number or some color on how we should think about the growth in 2025, that would be great. Thanks.
Thanks, Brook. Yeah. And once again, I think we always have provided the guidance, especially mid-single digits for DNA. I think it's quite prudent to say that the growth in the EBIT over time kind of allows us to make such statements. I think if you look at DNAP a little bit different due to the junkiness, my words, not yours, in terms of how we recontract the book, and it usually comes in these two to three kind of step changes in profitability, and then we get into the next phase of recontracting.
I think safe to say that there's still some yards to come in terms of the recontracting, meaning benefits that we want to realize in financial year 2025, so there would be still not as much as in financial year 2024, but still a fair amount of increases in the recontracting book, which should be quite a positive catalyst for the EBIT and EBIT earnings for DNAP. So more to come in that business. If you look at this current year's performance, there's definitely going to be a further increase to that. But I think we also have to be quite careful. There is a turnaround this year. There's many moving parts there. So although we see the underlying business really improving with increases in earnings as a result of recontracting, we also have to carefully manage the turnaround.
And we will update you at half year to give you an indication of how much of the earnings uplift is kind of realizing and how much is impacted by the turnaround. But I think we're quite comfortable. I think Rick and Dion and the team have done an excellent job of recontracting, and we're quite comfortable with the trajectory of the EBIT.
Thank you very much. I'll hand it over. Thanks.
Thank you. Your next question comes from Owen Birrell from RBC. Please go ahead.
Hey, good morning, guys. I guess my question around the fertilisers business. You've announced closure of Geelong, sale of St. Helens, sale of distribution. I'm just wondering what's outstanding with Phosphate Hill? Why is that one still under review?
Thanks, Owen. Mauro here. Good morning, everyone. Look, it's just a more complex asset, and we'll take our time to look at all the moving parts. As we disclosed in the IMIs, gas remains a big uncertainty, and we're working through that process with our suppliers and all the stakeholders involved. But I hope that the other announcements that we were able to do show you a level of decisiveness that we have applied to that. When we're ready to make a decision, we'll make a decision. As I said in the investor day, we'll leave no stone unturned. All options are on the table, and we'll work swiftly to come to the conclusion of the strategic review no later than September 2025.
Can I just ask on that? You've got a big turnaround plan there, and I know you sort of highlighted that you've deferred the turnaround pending the review. But in terms of ordering equipment and things for that turnaround, are you leaving yourself in a bit of a bind in terms of timing?
No, we've done some very good technical work with the team, and that was part of the work we've done since we last talked at the March investor day to really give us the opportunity to wait until September 2025 to make that decision, including the ordering of any long lead time items. So we really bought some more time, thanks to the great technical work that the Phosphate Hill team have done, to put us in a position to have that decision made by no later than September 2025.
Okay. And just one final question for me for Paul. The book value of the Ferts asset base is now down to just slightly over AUD 1 billion. Are you able to give us the splits between, I guess, the book value of the manufacturing assets, distribution, and what you've got for real estate assets?
Yeah. So basically, we do provide that, but I think the only asset really of relevance here that you can split out on the manufacturing side because on Geelong, we've effectively written down. On GI, we're actually also going to give you an indication of the AUD 50 million that we've written down on equipment that we're not going to use there. The financial records, you can see that for Phosphate Hill, we have AUD 119 million remaining for Phosphate Hill on the assets and in the records. And then basically, the remainder would be the distribution business.
Okay. So AUD 190 million for manufacturing.
Yeah, maybe it's my accent that doesn't translate well. AUD 119 million.
Oh, AUD 119 million.
Yes.
And then so basically, the rest is quality distribution.
Yes.
AUD 880 million or so. Okay. Thank you.
Thank you. Your next question comes from John Purtell from Macquarie. Please go ahead.
Good morning, Mauro and Paul. Hope you're both well. Just had a couple of questions to start just on DNA, if I can. Just to clarify just the outlook comment there for DNA-based explosives expecting mid-single-digit growth. Is that before transformation benefits and before the impact of plant turnarounds?
So John, basically, we're commenting on the EBIT on an all-inclusive basis. So that would include basically the turnarounds, and it will also include the transformation benefits. I think what is quite important to note, and Mauro, if you don't mind me speaking about it, is we will have the DNEL business that we will be reporting on in March or the first half. So we also need to kind of make some restatements as well as showing what the comparative numbers are for this business. So around about March, some parts of the DNAP business and some of the DNA business will transfer to the DNEL business. So those numbers we need to provide. So excluding those and just looking at absolute business on a like-for-like basis, it is all-inclusive, John.
Thanks, Paul. And just further to that, as far as the market outlook goes, you've obviously called out some hurricane impacts there for Q&C and metals expected to grow sort of strongly. Just be interested in what you're sort of assuming post-election here. There has been obviously some well-documented slowness in the quarrying market because of the election. So you're sort of factoring in some improvement here. It looks like it's more in the second half.
Look, John, Mauro here. Good morning. We expect the market to grow next year. So all that we're hearing from our customers are the inquiries in construction and minerals is a 5%-10% improvement year on year. This is obviously very, very dependent on different markets and different geographies. But I'm talking about growth in the economy, not necessarily our business. The numbers that we provided before on our business remain the same. But just to give you a bit of a sentiment is upbeat in a sentiment of having put the elections behind us, people are starting to talk about investment and growth. So if anything, the conclusion of the electoral process seems to be giving confidence in our customers, especially on those markets that are more directly related to the economic growth, like construction and quarrying construction in general.
Thank you. And just a final one, if I can, on Phosphate Hill, the incremental AUD 30 million-AUD 90 million of gas costs, the baseline referred to is versus contract price. How does that compare to fiscal 2024?
So basically, we have provided a range of AUD 30 million-AUD 90 million based on the outcome of the gas situation. I will say safe to say the bottom end of the range, meaning the 30, should put us in a better position year on year. And the higher end of the range, obviously, would be much higher on a year-by-year basis.
Thanks, Paul. Thank you.
Thank you. Your next question comes from Daniel Kang from CLSA. Please go ahead.
Good morning, everyone. Just wondering if you can provide some context in terms of the surplus land opportunity at Gibson Island. You're able to talk about the potential magnitude that could be realized. Also, is there a similar opportunity with the Geelong site? Thank you.
Thanks for your question, Daniel. We haven't disclosed the land valuation. It is something material. So we will wait until the process takes its way to comment on that. But we think we will release some good value from that. In relation to Geelong, please rest assured we are thinking about all those things. But as we announced today, we're ceasing manufacturing at Geelong, as we've done some time ago in GI. But at this point, we're still using that site as a distribution center for our distribution business. So eventually, in the future, there may be an opportunity to think about real estate opportunities, but that's not something that we're prepared to comment today. So for today, the real estate opportunity is really on Gibson Island. And we'll talk about Geelong when potentially a decision is made in the future.
But for the time being, Geelong is still one of our important distribution centers for the Victoria market.
Thanks, Mauro. Just while we've got the floor, can you provide us with your assessment of what the current landed pricing for explosives grade AN is currently into Australia? I'm just thinking about how we reconcile that with the new cycle of recontracting that's about to start in 2025.
Thanks, Daniel. It varies a lot, but let's say ballpark about $1,100 per tonne.
Okay. Thank you.
Thank you. Your next question comes from Andrew Scott from Morgan Stanley. Please go ahead.
Thank you and good morning. Just maybe start with a quick one for you, Paul. I just want to confirm that the first of the WALA tax payments was made in the FY24 year and, follow on to that, that there's still the US$250 to come in FY25?
Short answer is yes.
Okay. Fantastic. Thank you. Mauro, coming out of the Moranbah turnaround, would you expect to unlock any incremental capacity there?
Yeah. Look, we will set up some critical components that will allow us to do some further debottlenecking in the years to come. We try to direct this turnaround to a great extent. So we're doing works that will prepare us to do that debottlenecking in years to come, and we'll announce that. But if anything, this turnaround set us up to do that. Everything that is in the critical path so that we don't need to stop the plant today to do the de-bottlenecking process we're doing now. But we try to direct this turnaround to the extent we could.
Thanks, Mauro. While we're on the topic of turnarounds, could you just talk to the work that is being done at Phosphate Hill? It's just interesting to see a guide for what seems to be a pretty significant production impairment, given that we are going into a shut year in just one year's time.
Look, the impairments aren't related to the production performance. If anything, we saw a performance uplift which we reported in the second half of last year. The main uncertainty that drives the impairment decisions to do with the uncertainty around gas price in the East Coast. We remain of the view that we will continue improving that business up until a point it remains under the ownership of IPF. As we said before, we remain committed to the vast of our fertilizers portfolio, including the manufacturing assets. I can promise you that up to the very last day, we'll be doing everything we can to run it safely and as productively as we possibly can.
Sorry, I probably misspoke. I shouldn't use the word impairment. What I'm getting at is the guide for volume at Phosphate Hill is substantially lower. I understand you're doing some reliability work, but I would have thought that that could coincide with a turnaround. I just want to understand the work that you're doing. That means you're only going to get the 770-860,000 tons, which is significantly below sort of a theoretical nameplate.
790-860, if I may. We are just as we speak, and we've been talking to the teams over the weekend. They had a very safe and successful turnaround in both Mount Isa and Phosphate Hill. The ammonia plant is back operational. We're coming out of the turnaround that we've done since the turn of the financial year. That's what is accounting for the low volume. But we remain confident that once we're out of this turnaround, we will go for another good run of continuous operation.
Could I hazard, what would you guess at what would you put a nameplate or a reliable production number at? Do you have an estimate at that at this stage?
The 950 run rate for the second half of last year is something that we worked very hard to do more often and do consistently. We reported 136 days without a trip in the ammonia plant. That's the best we've done in the last 10 years. So there's some green shoots. The team has done fantastic work. I have spent lots of time together with the team there, with Steph and her team. I have nothing but pride of the work they're doing there on the ground.
That's very helpful. Thank you.
Thank you. Your next question comes from Scott Ryall from Rimor Equity Research. Please go ahead.
Hi. Thank you very much. Just maybe one of my questions was on Phosphate Hill, so maybe just to go on that. Can you just tell me what takes so long to complete a strategic review process on that one, please? I guess in the answer, can you also comment that if obviously gas is a problem that predates both of you guys, but I'm wondering if you have to cease manufacturing in Phosphate Hill, does that mean the mine will lie idle? Is that a kind of they're so inextricably linked that you can't operate the mine without the other manufacturing assets, please?
Thanks, Scott. Nice to talk to you again. Look, the Phosphate Hill asset is comprised, as you spoke about, a mine and a processing plant for DAP and MAP. Yes, those assets can be seen together or in separation. As I said, we are leaving no stone unturned. There has been in history export of phosphate rocks, so it wouldn't be the first or the last time that someone thinks about doing that. This is not a possibility that is lost on us. That makes the strategic review as complex as you suggest. It's about the geology, the geocharacteristics of the operation to its current purpose, but potentially as an export. It's about the reliability of the plant. It's about how can we improve further the operation.
It's about the cost to do that and the capital associated to that. It's about the gas uncertainty that I talked about. As you know, our contracted supplier in PWC, Power and Water Corporation from the Northern Territory, has not been able to supply us as contractual volumes in recent years. All those processes and all those uncertainties are things that we want to firm up before we make a decision. We are very heavily doing stakeholder engagement with all stakeholders involved to make sure that we make an informed decision. And as we said, we're committed to come back to the shareholders and to the market no later than September. It is a long process because it's a complex decision.
Okay. Great. Thank you. And then the second question I had was on Gladstone green ammonia, please. I'm just wondering if you can just give us a timeline on decision-making there. I note in the documents you're currently finalizing Pre-FEED works. So what's the process timetable from here? And were you to go ahead, what's the approximate size of IPL's potential contribution into that, please?
Look, we have a range.
A range is fine, obviously. Yeah.
We haven't disclosed the capital commitments of the project. What I can tell you is we are in conversations with the other off-takers. Our role in this process is to be an off-taker of ammonia and do a participation commensurate to our volume off-take. We have signed the MoU with Stanwell and the other off-takers, international, all of them international. We are the sole domestic off-taker of ammonia should that project go ahead. What I can tell you to do the next step and commit further time and investment in this, the next step is really to have the definition on the incentives that would be required to make the cost of energy feasible to get the process over the line.
But in terms of the technical work and the relationship with Stanwell and the other key participants in the joint venture, we couldn't be happier with the way the conversations are going. We remain hopeful that there will be a good outcome in terms of the incentives necessary to make it viable.
All right. Great. Thank you. That's all I had. Great to reconnect with you too, Mauro. Thank you.
Thank you. Your next question comes from Reinhardt van der Walt from Bank of America. Please go ahead.
Morning, Mauro and Paul. Thanks for taking my question. First one, maybe just on the below-the-line transformation costs. Can you just give us a sense of the quantum and the pace of those below-the-line costs and how they're going to shape over the next couple of years?
Yeah. Morning. Yeah. So basically, we have disclosed in our IMIs that this roundabout AUD 30 million of transformation cost, in part would be the redundancies and severances. And then the other part would be the enablement, which we kind of have capacity in the support of a BCG that assists us in the program. So that would be for this year. I think that kind of next year we'd also see the next tranche of redundancies coming through. So there would definitely be a charge. It would not be as significant as this year, but there is still some kind of labor exits that needs to take place in financial 25 because we did manage it on a low-risk basis. So there would be some of that cost coming through.
And then, of course, BCG is also helping us to the full realization of the run rate, which I think makes it great for them and great for us to ultimately drive and deliver the program to that desired outcome of what we believe the ambition should be. So there should also be further BCG expenses that we would incur in the next year. So yeah, I would say probably the more sizable chunk will cost in this year, but expect at least 80% of what we realize this year to realize in financial 25 and to give full effect.
I think standing back, if you use that as guidance, the project, if you have the ambition to double the earnings, the cost relative to the EBIT uplift is still in a ratio of 10 to 1. I just want to caution that because it is really low cost, very low capital, and the ambition to double, which we believe we are on the right track for. So just see the cost also in that context.
Understood. Very helpful. Thank you. Can I also just check? There are going to be a few other costs that you'll probably need to incur. I mean, systems investment might potentially be one of those in order for you to get the deep analysis for cost control. Can I just check if those system investments occur? Are they also going to be recorded below the line, or will they form part of the underlying EBIT number that you've given us a sort of shaped guidance for?
That's a very good question. I mean, we have actually been upgrading our systems. And our systems, you can talk main ERP, you can talk applications cloud-based. These systems are actually a very wide concept. I think our transformation towards cloud-based has started years ago, and we have been quite mindfully investing in those upgrades, which is part of our sustenance portfolio on an ongoing basis. We've also heavily invested in the upgrade of our cybersecurity, which I think is quite essential, and network fragmentations. All of those things have a retirement of legacy systems. All of those things have taken place. So that's already costed in. I think the big thing for us is kind of the upgrade of our ERP system to S/4HANA, which most companies ultimately go to, and that will kind of take us to a full cloud-based ERP system.
We're really kind of very cautious in the way that we approach this. Kind of we will go for the vanilla option, which ultimately is not kind of these significant investments and big bang approach. We absolutely don't have the appetite for it, and I think that cost and capital will still need to filter through as part of sustaining capital on the balance sheet over time. I can assure you that we are taking a very cautious approach. There's a lot of work that we are doing to kind of find the most optimal position on that. That we will need to disclose in the market over the next two years or so. But yes, there would be some form of investment required.
I really think that we're going to be quite modest about it and take from the learnings from others in the way that they've done this. And I really believe that there should be kind of a quite prudent and not a significant number associated with this over time.
Understood. Thank you very much, Paul. Maybe Mauro, just to pick up on a point you made around Phosphate Hill, the fact that Phosphate rock mining alone could actually be feasible. I'm conscious that you're running the strategic review at the moment, so I don't want to sort of preempt it too much. But can you just give us a sense of whether you think that there is actually enough rail capacity for you at this stage to be able to run it as just a phosphate rock mine? And I mean, in that kind of scenario where you take the DAP, the downstream process out, do you think phosphate rock's marketing or sales would actually lead you with a less volatile earnings profile relative to DAP or roughly similar?
Thanks, Ryan. I think the nature of your questions helps us explain why we need to do the work. There's so many questions that we need to answer, and your question shows exactly it's like you're participating in our internal meetings. Some of those questions we have, some of those we don't, and that's why we're doing the work. Now, notwithstanding all those options, and as I said, the scenarios of no stone unturned, Phosphate Hill long-term, as every other element of the agricultural market, doesn't belong to our portfolio. So we are doing all the work, but we don't believe we are the natural owners of those assets, whether it's a Phosphate Rock mine, whether it's a DAP MAP manufacturing facility. So we're looking to maximize value for our shareholders, but not something that we seek to operate long-term as IPL or as Dyno Nobel.
Got it. Thanks, Mauro, and all the best, Paul, with your next opportunity.
Thank you.
Thank you. To ask a question, please press star one. Your next question comes from Niraj Shah from Goldman Sachs. Please go ahead. Good morning, guys. A couple of questions from me.
Firstly, in the outlook slide for fiscal 26, you've called out obviously progress on transformation and lower turnaround impacts. Just for the sake of completeness, how should we be thinking about the Moranbah sort of gas price step up in 26-27? Is that an incremental headwind, or will that be sort of offset by rise and falls?
Yeah. So we don't see that as an incremental headwind. Again, you have to step back. And currently, we are developing the field or supporting the development of the field with QPM. And we do believe that ultimately, as we get to financial 26, we don't envisage a significant step up. We've always messaged it and will manage it accordingly. So yes, there's not a significant step up that we expect. Again, also in terms of our contractual arrangements, there's a way that we deal with higher gas costs, and usually we do pass those on to our customers. Of course, our customers also require from us to manage the cost and the management of the field as prudently as we can, which we believe we are.
So yeah, I think, again, coming back to the emphasis of Moranbah, this is a highly cost-advantaged asset that has the benefit for us and the benefit for customers. It's sold out, will continue to be, and we're quite hopeful and strongly believe that there's enough gas there to actually supply this asset for the next foreseeable future. So we're quite positive about it.
Thanks, Paul. That's very helpful. Just a quick second question. Just on the transformation program, obviously, the fiscal 2024 benefits skewed massively towards DNAP. But if I look at the entire incremental 300 million, I guess 60 million comes from, I guess, the new segment. But how should we think about the DNA versus DNAP split for the rest of the entire program?
It comes back to my earlier comment that I made that I think to John Purtell, that we will split kind of the different earnings of the business, the historical earnings, and provide guidance on the future earnings of the three segments around half year. I think we want to do a great job in managing the change of that so that you can actually understand the numbers and where the numbers are coming from. I think that's quite important. So we are going to reserve our comments at this point in time only to talk about DNA and DNAP. And because the strategy is the strategy, right? And we want to grow the business.
So I mean, ultimately, we do believe that, yes, you're 100% right that for the past financial year, we had this significant kicker in the recontracting and DNAP, which also early on the call today said that will continue. But we also see a significant contribution over time from DNA as a business. There's lots of value that they can contribute. And even in the current footprint or under current footprint, there is so much more value that they can provide in terms of price discipline, growing the contract or the customer book, just managing the business more effectively and efficiently through the supply chains, going to the growth areas such as LATAM and so forth. So DNA and its current existence will contribute quite significantly towards that AUD 300 million ambition on doubling the earnings.
Understood. Thank you.
Thank you. There are no further questions at this time. I'll now hand back for closing remarks.
Thanks. Thanks for the questions. I hope you all have a safe day. Looking forward to be meeting many of you on our roadshow. I just wanted to let you know that we're bringing reinforcements to the roadshow. So we have Greg Hayne, former president of DNAP and currently president of DNA, coming to the domestic roadshow. So prepare some hefty questions for my good friend. And then on the international roadshow, we'll be joined by Rob Rounsley, the new president of the international business. I think that will give you some exposure to some of our colleagues that face the markets to get to some of the detail. So if I had to do some closing comments, we are committed to separate the FERTS business in the next 6-12 months.
That's our priority. The strong underlying results that we presented this year, especially the record numbers for DNAP and FERTS, give us confidence that we are in the right trajectory. And the transformation has delivered above our plan, and we're really confident that we are on track to deliver to our ambition to double EBIT in the next three to four years. So thanks for your interest. Thanks for joining us and see you all on the road.