Good day, ladies and gentlemen. Welcome to the HEG Ltd Q4 FY2025 and full year FY2025 results conference call organized by SKP Securities Ltd. As a reminder, all participant lines will be in the listen-only mode, and you'll be able to ask questions after the management's opening remarks. Should you need assistance during the conference call, please signal an operator by pressing star, then zero on your touch-tone phone. Please note that this conference is being recorded. I now hand the conference over to Mr. Navin Agrawal, Head Institutional Equities at SKP Securities Ltd. Thank you, and over to you, sir.
Good afternoon, ladies and gentlemen. I'm pleased to welcome you on behalf of HEG Ltd and SKP Securities to this financial results conference call with the leadership team at HEG Ltd. We have with us Mr. Ravi Jhunjhunwala, Chairman, Managing Director and CEO, and Mr. Riju Jhunjhunwala, Vice Chairman, along with their colleagues, Mr. Manish Gulati, Executive Director, Mr. Om Prakash Ajmera, Group CFO, Mr. Ravi Tripathi, CFO, and Mr. Ankur Khaitan, MD and CEO of TACC Limited, a subsidiary of HEG Ltd. We will have the opening remarks from Mr. Jhunjhunwala followed by a Q&A session. Thank you, and over to you, Ravi.
Thanks. Friends, good afternoon, and welcome to our financial results conference call for the fourth quarter and full year 2024-2025. As per the World Steel Association, global crude steel production in Q1 2025 declined slightly by 0.3% to 468 million tons, compared to 470 million tons in Q1 of 2024. Similarly, steel production excluding China also came down by 1.5% to 209 million tons in Q1, indicating continued weakness across major steel-producing regions due to weak demand and pricing challenges. Chinese production, however, rose by 0.8% to 259 million tons, enabling stronger export volumes and impacting global pricing. India was one of the exceptions and continued its upward momentum with a 6.8% year-on-year increase in steel output to 40 million tons in Q1, driven by infrastructure investments and other demand.
In contrast, large steel-producing countries like the U.S., Germany, Japan, South Korea, and Turkey all witnessed notable declines, ranging between 0.6% in the U.S. to as high as 12.6% in Germany, reflecting regional economic slowdowns leading to weaker demand. Chinese steel exports once again surged, intensifying global competition and further pressurizing the international prices. Consequently, it also impacted the demand of our products, keeping prices under pressure. The recent imposition of 10% import duties in the U.S., if not withdrawn, will have some impact on our business. However, given HEG's very well-diversified sales footprint across all major global markets, the overall impact is expected to be limited. Our EBITDA quarter-on-quarter has been going up. It was 16% in Q1, which went up to 21% in Q3, and in the last quarter, Q4, it was as high as 27%, with the full year average being 21%.
Excluding mark-to-market loss on investments in the shares of GrafTech International, operationally, last quarter was our best quarter. HEG continues to be among the lowest-cost producers of electrodes in the world, more so with our last expansion, which brought our capacity to 100,000 tons. This should be seen against the backdrop where we have recently seen most of our Western competitors not only completely shutting down some of their plants but also downsizing some of their plants in Malaysia, China, the U.S., Spain, France, Mexico, and Japan. If we look at these closures and reductions of capacities, which have all been announced in the last 12 months or so, we have seen four plant closures, four full plant closures, and additional downsizing of four other plants, leading to a combined capacity reduction of 120,000 tons, which is equivalent to about 16% of global total capacity, excluding China and Russia.
These are very significant and meaningful reductions in recent years in our business, which points to tightening of supply and possible implications on future pricing dynamics. This should help the industry to regain some pricing power in the medium term. All these reductions have happened at a time when we at HEG have increased our capacity from 80,000 tons to 100,000 tons last year. Even after our expansion, HEG continues to operate at the highest capacity utilization in our industry, at between 80% and 85%, as compared to an average of 50%-60% of our international Western peers.
Moreover, the world's largest graphite electrode company, Resonac of Japan, with a total capacity of approximately 210,000 tons spread across six plants worldwide (U.S., Spain, Austria, Japan, Malaysia, and China) representing about 30% of the world's graphite electrode capacities, excluding China and Russia, is considering sale of its graphite electrode business by the end of this year. It has also recently announced the closure of two of their plants in Malaysia and China, resulting in a total reduction of 44,500 tons, which constitutes a 21% cut in their total capacity. Similarly, in July 2024, Tokai Carbon of Japan had announced a capacity downsizing at their German plant from 30,000 tons to 20,000 tons, and the closure of a plant in Japan, which was about 14,000 tons, resulting in a total capacity reduction of 24,000 tons, which is equivalent to about 25% of their overall capacity.
All these are, in addition to GrafTech International having closed their U.S. plant early this year with a capacity of 24,000 tons in the U.S. All these closures add up to about 120,000 tons, and with these, the total graphite electrode industry today stands at a total of about 633,000 tons, as against about 752,000 tons about two years ago, a reduction of 18%. You are aware that given their high-cost structure and incurring significant losses, most of our international peers had announced their intent to increase electrode prices by about 15%-20% in the last two quarters. While we do see some price increases being absorbed in the market, we hope in the coming quarters the impact of significant closures of above capacities would help the industry to get back in a healthy state.
Now, let me take you through our investment in equity of GrafTech International U.S., a significant player in the electrode industry. GrafTech is the second-largest graphite company in the world, with a capacity of about 178,000 tons, with three plants in Mexico, Spain, and France. In addition, they also have a backward-integrated needle coke plant, our key raw material, located in Texas, U.S., with a capacity of about 140,000 tons, which meets a significant part of their needle coke requirement. As part of our treasury operation, we have invested a total of INR 282 crores to buy 2.57 crore shares of GrafTech, which is 9.98% of their equity at an average price of $1.32 per share. As you are aware, as per accounting standards, we have to record our investment at fair value as per the quarter closing price of the share.
As such, as of 31st March 2025, the share was trading at $0.87 per share, because of which we had to fair value them at a closing price and take the hit of MTM mark-to-market of INR 160 crores for the quarter four of FY2025 and INR 80 crores for the full year of 2024-2025, purely on account of this investment. This is evident when you look at our other expenses, which look abnormally higher in the quarter as compared to the last quarter. Excluding this MTM loss on GrafTech investment shares, our PBT would have been INR 88 crores for Q4 and INR 228 crores for the full year 2024-2025, which makes Q4 the best-performing quarter in the previous year.
Our capacity utilization for the year 2024-2025 was close to 80% based on our expanded capacity of 100,000 tons, and we hope to maintain this in the current year too, if not increase this a little bit. We do remain the most cost-competitive graphite electrodes company in the Western world, supported by low fixed costs and a large capacity of 100,000 tons at single location, while the total graphite industry's average plant size stands at about 40,000 tons today. Despite near-term challenges, we remain optimistic about the mid-to-long-term outlook. The global shift towards decarbonization is now irreversible, and we continue to closely monitor new greenfield electric arc furnace projects, which are expected to drive future demand of graphite electrodes.
We believe over the last 18 months or so, approximately 11 million tons of new greenfield electric arc furnace capacities have already been commissioned, and in the next 18 months, this figure is likely to be in the region of another 25-30 million tons, which will make it close to 35-40 million tons in the next 18 months, 35-40 million tons of new electric arc furnace capacities. Over-capacity reductions across the graphite electrode industry, coupled with higher electrode demand, are likely to help stabilize the demand-supply dynamics, easing margin pressures and paving the way for a more balanced market environment in the coming years.
We hope these reductions in electrode capacities will help the selling prices firming up soon, as the current prices are unsustainable for the industry, which is reflecting in most of the Western world's actions in the recent past, as described above. Now, a word about the merger of HEG. Our scheme has been filed with stock exchanges and all other relevant authorities, after which it will go to NCLT. We expect to get all the required approvals by the end of calendar year 2025. With this, friends, I would now request our CFO, Ravi Tripathi, to take you through the financials of the company for the last quarter, as well as full year 2024-2025, and then we'll be very happy to address all your questions and queries. Thank you.
Thank you, sir. Good afternoon, friends. I will now briefly take you through the company's operating and financial performance for the year ended 31st March 2025. For the year ended 31st March 2025, HEG recorded revenue from operations of INR 2,153 crores as against INR 2,395 crores in the previous financial year. The revenue for the quarter of FY2025 was INR 537 crores as against INR 547 crores in the corresponding quarter of the previous year. During the year ended 31st March 2025, the company delivered EBITDA of INR 388 crores as against INR 526 crores in the previous financial year. The company, on a standalone basis, recorded a net profit after tax of INR 101 crores in FY2025 as against INR 232 crores in the previous financial year, and on a consolidated basis, the net profit after tax is INR 115 crores in FY2025 as against INR 312 crores in FY2024.
The company is long-term debt-free and had a treasury size of approximately INR 875 crores as of 31st March 2025. The board of directors have recommended a 90% of final dividend, that is, through INR 1.80 per equity share of the face value of INR 2 each for the financial year 2025, subject to the approval of the shareholders at the ensuing AGM. To take up more questions from the participants, the detailed presentation has been uploaded on the company's website and on the stock exchange. We would now like to address any questions or queries you have in your mind. Thank you. Over to Navin.
Thank you very much. We will now begin the question and answer session. Anyone who wishes to ask a question may press star and one on their touch-tone telephone. If you wish to remove yourself from the question queue, you may press star and two.
Participants are requested to use handsets while asking a question and limit themselves to two questions. You may join the queue again, and time permitting, we will take your follow-up questions. Ladies and gentlemen, we will wait for a moment while the question queue assembles. We'll take our first question from the line of Suraj Khaitan from SKP Securities Ltd. Please go ahead.
Hello. Am I audible?
Yes, please go ahead.
So my first question is regarding the graphite anode plant. What is the date on the commissioning timeline of the graphite anode plant?
So Ankur, would you like to take that question?
So that will be in April 2027.
Okay. And sir, what is the CapEx that we have incurred so far, and what is the expected remaining spend?
Sorry, can you repeat the question again?
What is the CapEx that we have incurred so far, and what is the expected remaining spend?
Right now, we have all the land and the permissions related to the site. We have started our groundwork, and we have also finalized our machinery. In the next one quarter, we'll be placing all the orders of the main machinery, and our site work has already started.
Can you please quantify the CapEx that we have incurred so far till now on this plant?
In terms of implementation, a little bit more than INR 100 crores we have already spent, and we have started committing against the main machinery.
Okay. And sir, what is the expected CapEx that we can incur on this plant in this FY2026?
So the total CapEx is around INR 1,850 crores, and we would be spending a large amount of that. We would be committing almost 100% within this financial year.
Okay. And sir, how do we plan to structure the capital for this project? It will be all through internal accruals or debt?
It will be a mix of debt and equity.
And sir, any recent development around the U.S. tariffs that is going on that?
Yes, definitely.
You're talking about U.S. tariffs or something else?
Yes, sir, U.S. tariffs.
So right now, in case of anode, the biggest change which has happened is that almost all the customers outside China have started opting for China Plus One because of the uncertainty in the U.S. and various other geographies. So that is giving us a very clear advantage of the project being manufactured in India.
And sir, around the graphite electrode, on the forex side, what is the current hedging policy that we are opting right now, and how are we managing currency volatility, especially given our export exposure?
You see, our exports are much larger than our imports. I mean, our main raw material, needle coke, is also imported. So on an overall basis, our export proceeds are larger than what our dollar spends are. So we do take a view from time to time, and either we book a little bit in advance or we just leave it open based on the market speculation, if you want to call it. And so this is what it is. It's partly covered, partly not covered.
Okay. Okay, sir. Thank you for the opportunity.
Thank you. Ladies and gentlemen, to ask a question, please press star and one on your phone now.
We'll take our next question from the line of Shlok Bhartiya from Swan Investments. Please go ahead.
G ood afternoon, sir. Can I have one more audience?
Shlok, can you use your handset mode, please? Your audio is not clear.
Is it audible now?
A little better. Please go ahead.
So in your initial remarks, you indicated that near about 120,000 tons of the supply is out of the market. So right now, the current capacity is around 630,000 tons. So just wanted to understand, in terms of the demand perspective, what was the total demand in financial year 2025? And with the new 11 million ton that commission in 18 months and another 25 million ton likely to come in 18 months, what could be the incremental demand on electrodes do we see in next 18-24 months?
You see, on average, any electric arc furnace steel producer uses about 1.5kg-2kg of electrodes per ton of steel. So if we are talking about 25-30 million tons of new capacities, partly which have already been commissioned, and the other part which is likely to be commissioned in the next six to eight months, you would more or less multiply that by 1.5kg-2 kg, and that is the additional demand for electrodes that get created. But to answer your second part of the question, as we spoke, in addition to whatever has been commissioned in the last 12 months and whatever is likely to be commissioned in the next 12 months, we believe that in addition to that, there is about 50 million tons more, which is at different stages of commissioning.
I mean, at some places, the equipment has been ordered. At some places, the construction has started. So from all various data that we collect from different sources, the total new electric arc furnace capacities, including the last 12 months' actual commissions of about 10, 12 million tons, it's more than 100 million tons.
And sir, in FY2025, what was the actual demand of electrodes globally?
I mean, it's very difficult to answer that very specific question. All I can tell you is that, as I said, you look at the electric arc furnace production of steel, and you more or less multiply it by 1.5kg- 2 kg. And electric arc furnace steel capacity, I mean, production, I mean, it changes from month to month. So without China, Manish, what would you say? What is the general production has been last year or let's say this year, minus China?
Yes, sir, so I would like to put this in a way that if we look at the capacity utilizations of all the producers, Western producers, HEG, Graphite India. So if, let's say, Graphite was working at 58 or something, I don't remember the figure accurately. So that was the figure, and we'll, let's say, take 65% for Japanese, Resonac, and others. Industry put together, if we put a figure of, let's say, around 65% multiplied by 6 and a half, 650,000 ton of capacity. So this is where we are. So it depends on the utilization of the electric arc furnace industry, which we can say for the markets which they cater to. If the electric arc furnace steel is running at an average capacity utilization of, let's say, 75%, we can look at the individual companies, Graphite, Resonac, ours, Tokai, Graphite India's capacity utilization.
So, I think we will come in demand of around between 450,000 tons-500,000 tons for these six companies combined.
Yes, sir. Thanks for that answer. Just wanted to understand, definitely now globally, the role of China plus getting China Plus One is, I mean, again, coming back in the. But in terms of the electrodes, can you help us in understanding the support, all this capacity, 120,000 tons is going off the system? What role does China play in terms of the overall export of electrodes and in terms of the overall pricing? Because in the first quarter, also, we had seen some increase in the pricing. Now, after the closure of Japan's Resonac, there was some increase, but the benefit of the same is yet to get reflected on our numbers.
See, the impact of China, if you see, I'm sorry.
Number on the question that you just asked.
But just to tell you generally, China still does not have the technology, and we do compete with China, but in a very small segment in the market, which is the lower part of the segment of the, let's say, 500,000 tons of electrode demand or whatever Manish just spoke about. So the impact on people like us or Graphite India or the Japanese or Americans is minimal because of Chinese production of electrodes and exports. But again, I'm very clearly saying that China produces a very large amount of electrodes, but they are not yet there in the real sense, what you call the high-grade electrodes or the ultra-high-power electrodes, where we are only competing with the two Japanese companies and GrafTech in America.
So overall, it seems that because of this closure and no competition from China, there could be a decent enough of the price appreciation for the graphite electrodes for the forthcoming years, and that's augurs well for us, graphite, and the other manufacturers. Would you try to argue that?
Can you repeat the question? Your voice is not very clear.
It's important to understand. Now, since you said that the Chinese is not a big player because of the technology, so the closure of the current unit and the price hike that has happened in the June to March quarter, try to argue that the coming quarter of FY2026, we should have a decent price increase for the graphite electrodes, and that should be sustainable for the full year?
I hope so. I mean, these closures have just been announced.
I mean, it takes some time to even close the plant. But there have been very significant announcements in the last two, three quarters, as I just explained, who has announced what kind of capacity reductions. So it's a very sizable number. And as I said, we continue to operate. We were, let's say, operating at about 75%-80% about two years ago when we had a capacity of 80,000 tons. And we are still operating at 80% with a new capacity of 100,000 tons. So obviously, our production has gone up, and we have taken somebody's market share. And as I said, we are probably the lowest-cost producer in the world. And again, to repeat what we've been saying for a very long time, exports constitute about two-thirds of our sales.
So we are fairly well entrenched in the export market, and we are exporting to more than 25, 30 countries, from smallest ones to the biggest ones.
And the last question from my side, sir, I mean, the last four quarters, definitely, we have seen a sequential improvement in operating leverage, which has driven the overall margin for us. So if we try to assume the last quarter margin of 21%, is it sustainable numbers to work with, or probably there could be, I mean, some pressure on that?
You see, it will all depend on the pricing. I mean, what can I tell you? I mean, I can't pinpoint the number of 20%, 22%. We'll keep on reporting to you whatever happened in the last quarter.
But from all indications and from all the happenings in this industry for the last two, three quarters, where substantial closures have been announced, and obviously, these will take a couple of quarters, at least one or two more quarters, to be closed down. So while the capacities of electrodes are getting closed in high-cost economies of the world, and the new electric arc furnace is coming up in the world, which will need more and more electrodes, so directionally, what you are saying is absolutely right. I mean, it's a matter of time that we'll start seeing some impact on the pricing.
Sure, sir. That's all from my side. Thank you and all the rest.
Thank you.
Thank you. We'll take our next question from the line of Kaushal Patel, an individual investor. Please go ahead. Kaushal?
Hi.
Can you hear me?
Yes. I can hear you.
Please go ahead.
Yeah, yeah. We can. We can.
Thanks for taking the time. Just to piggyback on the last question, that said, an additional 100,000-120,000 of new graphite electrode capacity, sorry, EAF steel production capacity, coming online, do you expect the Chinese electrodes would be a major competitor in that new capacity, or is it all large mills and requires ultra-high power, and it should not be a major part of competition from China?
No. Most of these new capacities of electric arc furnaces which are coming up, these 100 million tons that we are talking about, these are all in the Western economies. So obviously, they are putting up large furnaces which will require big-size electrodes, which we call ultra-high power. And that's where the competition from China is minimal. These are all large furnaces which are now coming up.
I mean, nobody is going to put a 100,000 or 200,000 tons electric arc furnace in today's world.
Okay. Also, there was a report last December coming out of South Korea saying POSCO, the major steel producer there, is trying to phase out their graphite electrode imports, which South Korea doesn't produce currently. And, say, the sister company is trying to produce their graphite electrode themselves. Do you have any thoughts on that, or do you see any other player coming up in South Korea that produces graphite electrode?
Manish? Manish, would you take the question?
Yes, sir. See, what you're mentioning, this Korea thing, POSCO, we have also heard this, but nothing beyond that. I mean, nothing concrete we have come across. We did hear that they are considering putting up a plant somewhere here or there. So beyond that, then nothing came over.
This news is, I think, about three to four months old. So maybe, but we'll check up. But so far, there's nothing concrete on that. But we did hear it.
Okay. Thank you. Also, to come to your new anode production facility, can you explain to us the new policy, like the China Plus One, where the U.S. might be looking to import their material from other countries other than China? What is the current situation? What are the other major countries that are providing this anode material for the EV batteries? And where do you see yourself? Because it seems like because of the China competition, other countries are also struggling right now, where they sell their material below their cost. So where do you see this going if this anti-China policy from the U.S.? And where do you see India playing a role in that?
Hi.
I'm Ankur to say. Yes, right now, the major part of the anode is happening in China. China is, in fact, supplying more than 90% of the synthetic anodes. And there's a very big difference between production in the Western countries versus India. As we speak about the electrode business, the same is applicable about the anode as well. Because while manufacturing in India, we have a very significant advantage to have control over our fixed cost, which is one of the most important factors for the long run. Second part is that with expertise of HEG over the last 50 years, our team plus our technological aspects are very well settled in terms of the finalization of the product, the making, the graphitization, and several other processes.
That is why for a newcomer, especially in the Western world, there is a lot of work which has to be done in terms of research and development, which HEG has already been doing over the last many years. So we definitely enjoy, at least, a very big advantage of the R&D as well as of our expertise over the years. And while we are coming up with our commercial plant today, the fact of the matter is that we have been working on the project in terms of the research, in terms of the demo plant since a much longer time. So when we discuss today with the OEMs across Europe and the U.S., there is a clear distinctive advantage to have a facility in India and supplying to the Western world versus compared with actually having facility in the Western world or, in fact, competing with China.
And also, if I can just tell you quickly about the domestic market, I think by the year 2030, you'll see a demand of between 100,000 tons- 140,000 tons based on the battery cell that will be produced in India. So we are looking at not only the global market, but actually the India market itself would be mature enough to consume 120,000 tons of graphite anode powder. So our first stage, of course, we are starting with 20,000, but we hope that in the same location, we'll be able to at least double that capacity in the next four to five years.
And what is the current supply dynamics in India? Currently, they are importing from China.
There is hardly any cell manufacturing in India, but a couple of companies who have started cell manufacturing like Ola, Exide, and all. They are sourcing their anode from China, which is not a problem right now because obviously once the Indian companies start producing the same anode powder, then they would rather buy here for localization promotion. They will be getting more and more benefits if they buy out of the Indian factory rather than import from China.
What is the main raw material that is used in these plants to produce the EV battery anode factories? Is it the same as the graphite electrode, like the petroleum needle coke, or is it something else?
It is very similar to the petroleum needle coke, but the only major difference is that we don't use calcined materials, so it is normally green needle coke.
The two major raw materials are the needle coke as well as power. So again, like electrodes, anode is also a very highly power-intensive manufacturing process.
And who are the major suppliers for those currently?
So we have very good ties with the Western players, including P66. And we have, again, with the relationship that HEG has. So we have good material which they are also providing. And then we do have material in Japan as well available. So these are some of the sources because, again, even in the raw material, there is a preference of the customers for non-Chinese raw material. And for our kind of capacity, we don't see a challenge of this quantity from the Western and the Japanese producers.
Okay. And my last question to Ravi sir, you have said this many times in the past conference calls saying the current prices are unsustainable.
And we have seen that over the years, closing down substantial capacity of about 18%, 16% of the ex-China graphite production. If this continues for a little while, where do you see with HEG and Indian players being the low-cost players, I would assume you are very well protected from this. But where do you see major cutdowns coming from if you have to take a good guess, like whether China, USA? And yeah, where do you see that? And the reason I'm asking is because you're putting a substantial amount of confidence in buying about 10% of GrafTech. And just trying to understand if you see if this continues for a little while, do you see that any major write-down that company can incur?
You see, obviously, we increased our capacity about four or five years ago from 60,000 tons- 80,000 tons, which more or less happened during the COVID years. And as I mentioned in my talk, we were operating at about 80% after expansion from 60,000 tons- 80,000 tons two years ago. And currently, we are still operating at 80% when we are at 100,000 tons. So our capacity utilization has more or less been in that region of 75%, 80%, 85% at 60,000 tons, 80,000 tons, and now 100,000 tons. And this indirectly also tells you that we are probably the best cost producer, the lowest cost producer. And we have twin advantages. One is the size.
After all these new closures that we just saw in the last three, four months from the Japanese and Americans, the average size of all other plants is like 40,000 tons, 45,000 tons, 50,000 tons at the most. So if you're comparing a capacity of 40,000 tons-50,000 tons in Japan, Germany, France, Spain, U.S. versus a 100,000-ton plant in India, I mean, you have the answer. And as I said, we have been exporting about two-thirds, not for the last five, seven years, but for the last 25, 30 years. So we are fairly well established in most of the geographies of the world. And obviously, unless our quality was as good as anybody else provides, we would not be exporting 65%-70% for 30 years. And we are pinning a lot of hope with this new electric arc furnaces which.
[foreign language] Your call has been put on hold by the other party. Yeah. Is this from Mr. Ravi? Yeah. Please go ahead, sir.
No. I probably finished my answer. There was some interruption in between. Yeah.
Kaushal? I believe your questions have been answered.
Yeah.
Thank you.
Yeah.
We'll take our next question from the line of Suraj Khaitan from SKP Securities. Please go ahead.
Thank you for the follow-up question. My question is regarding the U.S. impact on the graphite electrode front. The tariff that they are imposing, what will be the impact that we can see in graphite electrode?
No. It is 10%. For the time being, it is 10% not only from India but from all over the world. So we'll have to wait and see. I mean, the real date is the 9th of July when this 10% until when it is 10%.
I mean, you never know whether it will come back to zero or it will remain at 10% or I mean, it's just speculation today.
Thank you.
Thank you. We'll take our next question from the line of Aryan Sharma from B&K Securities. Please go ahead.
Yeah. Hi. So from what I get, there are multiple capacity closures you just told us. Plus, we have already seen some price increases in SEB, I think. So could you quantify what we could expect in price realization when the electrode is going forward? Are there any price increases which we have asked for or expected near to? Are steel prices also better comparatively?
Manish, would you take that?
Yeah. Yes, sir. You see, Aryan, the price increases which they have announced, you would have noted that they have said for future business booked.
So any company, if we talk about ourselves, so we are, of course, booked for the next two months, three months. So these things take some time to take effect. And of course, these capacity reductions are helpful in a way. And if you look at the financials of the peer group, everybody is eager. They're dying to increase prices because only then the industry can sustain itself. Some are in better shape, some are not so better shape. But everybody needs prices to rise. It may take a while. It may take a quarter for you to actually see it happening on the ground. But what the sense we are getting is that, yes, some price increase may be on the way, but we have to wait for a while because the orders which we have on hand, of course, they have to be executed.
So, towards, let's say, the second half, I think, and we hope that prices should increase. The extent will be known how much steel production is still down. As Chairman said in his speech, the rest of the world we cater to, it is still down. So once the steel production starts to improve, I'm sure there would be price increase. But please wait. Give us a quarter or two to provide clear direction.
And in addition to what Manish just explained, I mean, the impact of these very recent closures, I mean, these recent closures that we just spoke about, especially the Malaysian plant and the German plant and this and that, it takes some time. It's not like an electric arc furnace operation that you switch it off in one day and from tomorrow morning, you don't have any capacity.
It's a very long-drawn process even to shut it down. So the shutting down process of all these plants that we just spoke about in the Western world, it takes a little bit of time before the whole thing is shut down. Until then, obviously, they would have electrodes at different stages. So they will have to finish and produce those electrodes before they completely shut down. But as Manish said, it's a matter of maybe a quarter or two before this total capacity of, I think, something in the region of 100,000 tons, 120,000 tons that we spoke about, which disappears from the horizon.
Sure. Thank you for the elaborate answer. Also, could you tell us about.
Sorry, can you use your handset mode, please? Your audio is not very clear.
Is it better now?
Not really. Are you on your handset mode? Hello, Aryan.
Hello?
Yes. Please go ahead.
Is it better now?
Yeah. I'm okay. I'm hearing.
Sir, could you just tell us about what we think about the spread going forward? What are the needle coke price trends that we're seeing right now, sir?
The needle coke prices have been stable in the last three quarters. Now, of course, needle coke prices are tied to the electrode prices. Let's say in the next one or two quarters, we think they should be in the same range because electrode prices are also going to be in the same range. But once electrode prices start to increase, then we'll figure out what needle coke people have to say. So far, they have been stable in the last three quarters, and the same continues for the April to June quarter.
I hope they will keep the same for July to September quarter because whatever price increase happens will actually happen beyond that, even if people start booking orders now at increased prices, but they'll take effect later.
Sure. Sure. Sure. Sir, previously, you mentioned that it takes a lot of time to shut down the plants. Obviously, it takes some time. But my question is regarding how much time it will take to restart production from these plants. So what we see going forward is a lot of EAF capacities are coming up, plus the graphite electrode capacities are going down. So there could be a significant supply and demand gap. So how much time will it take to correct that gap if it happens?
If the electrode production has to go up.
The moment it goes up, the electric arc furnace is very quick to respond to market changes because it's a stop-and-shut operation. The moment demand grows up, the electric arc furnace industry is the first to capitalize on that because they increase their heat melted per day. And since graphite electrode is a derived demand, and every ton of steel consumed, it takes 1.5kg-2 kg of graphite electrodes. So the demand starts to come rather quickly. So how much time is it going to take? We just have to watch the steel production in the major steel-producing countries of the world making it through the electric arc furnace route, which means Americas, which means Europe, which means Middle East.
So these are the countries where the moment steel production starts to go up, the electrode demand will come very soon because it's derived from every ton of steel made. Whether it takes one quarter or two, everybody can hazard a guess.
Sure. Sure. Sir, thank you for the elaborate answer. One final question in regards to power consumption. So, sir, what is the power consumption in units per ton of graphite production, and what is our average cost per unit? Also, could you just quantify what percentage of captive we do for power requirements?
Let's not get into how many kilowatt-hour and the pricing. I mean, we don't want to talk about it publicly for obvious reasons. But as far as your answer to your second question about captive, we have a 15 MW hydro power plant just about two hours away from where we produce electrodes.
So that's a very insignificant consumption of power that we do on our own. A large chunk is purchased from the electricity board.
Sure. Sir, that's what's on my side. Thank you for answering my question.
Thank you. We'll take our next question from the line of Amol Rao from One Up Financial Consultants. Please go ahead.
Sir, just a clarification, Mr. Jhunjhunwala. Sir, we are still holding on to those six-month contracts for needle coke and our finished product pricing, right? We price our product at that time.
No, no, no, no. No, I don't think we ever said that. I mean, there's no fixed formula that we hold six months, that we order needle coke six months in advance or produce electrodes six months in advance. I mean, there's no basis for that.
I mean, we produce six, seven, eight different sizes of electrodes, two, three different kinds of electrodes, UHP, non-UHP, and all that. So there's no fixed formula. I mean, but because of our experience, we know in which category or in which size and which quality of electrodes we normally sell. It takes a very long time to produce electrodes. So we have to make some estimates based on our past experience. And that's how the production cycle goes.
Got it. Sir, secondly, sir, just to get into the small part of our utilization, sir, did you mention that we operated at 80% of our expanded total capacity of 1 lakh tons for last year, right?
Correct. Correct.
Yes, sir. And, sir, we expect it to be around the same level this year. So probably next year is an inflection point once all.
A little higher.
Little higher. All right.
Sir, just to take back on the last participant's question, sir, there's this whole thing about sourcing from the renewable sources and all that stuff at concessional rates. So any moves by our company on that to reduce the power cost probably in the future? Sourcing from renewable sources?
Yeah. We are working on that. You see, there are two things which we have. Our power consumption is very high considering that we're making 80,000 tons of electrodes. So one is that hydro plant, the power of which is sold to the exchange. Then we have some three-megawatt solar plant inside. Another three is being put up. And there is an option available from the Madhya Pradesh DISCOM that they are ready to sell us renewable energy, but it costs higher, almost more than INR 0.50 higher.
So we have to, in times to come, we'll take a call on that. But we remain totally conscious of this fact that going forward, we would start to use more and more renewable. And as you can see, the solar power prices are coming down day by day. So let's see once the MP DISCOM becomes a little more reasonable and provides us renewable power at a bit more competitive rate, certainly we'll look at that.
Okay. So it's a tactical call based on the prices, basically. So we'll take that call whenever it's in our favor.
Yeah. Yeah. Yeah. Yeah. Absolutely.
All right, sir. Thank you so much, sir. Thank you. Wish you all the best. Thank you.
Thank you.
Thank you. Ladies and gentlemen, to ask a question, please press star and one on your phone.
As there are no further questions, I now hand over the conference to the management team, Mr. Jhunjhunwala, for closing comments. Over to you, sir.
There's nothing much to talk more than what we already spoke. So based on all these descriptions that we gave, that 100,000 tons-120,000 tons capacities have been shut down very recently, and more and more new electric arc furnaces are coming up, which is a fact of life. I mean, we are not speculating there. So the demand for electrodes will keep going up. And since we are the only ones who have added more and more capacities, and we claim to be the lowest-cost producer, so we are just waiting for better days to come. It may be a couple of quarters away. It may be four quarters away. Nobody can predict that.
But we are pretty bullish about this industry in the long term. Thanks.
Thank you. On behalf of SKP Securities Ltd, that concludes the conference. Thank you for joining us, ladies and gentlemen. You may now disconnect your lines.