Good day, ladies and gentlemen, and welcome to the AST SpaceMobile third quarter 2021 business update call. At this time, all participants are in a listen-only mode. Later, we will conduct a question and answer session, and instructions will follow at that time. If anyone should require assistance during the conference, please press star zero on your touchtone telephone. As a reminder, this conference call is being recorded. I would like to turn today's call over to Scott with the company. Thank you. Please go ahead.
Thank you, and good afternoon, everyone. This is Scott Wisniewski, Chief Strategy Officer of AST SpaceMobile. Let me refer you to slide two of the presentation, which contains our safe harbor disclaimer. During today's call, we may make certain forward-looking statements. These statements are based on current expectations and assumptions and as a result, are subject to risks and uncertainties. Many factors could cause actual events to differ materially from the forward-looking statements on this call. For more information about these risks and uncertainties, please refer to the Risk Factors section of AST SpaceMobile's Form S-1, filed in June with the Securities and Exchange Commission, as well as Form 10-Q for the third quarter of 2021 and other documents filed by AST SpaceMobile with the SEC from time to time.
Readers are cautioned not to put undue reliance on forward-looking statements, and the company specifically disclaims any obligation to update the forward-looking statements that may be discussed during this call. With that, I would like to introduce Chairman and CEO, Abel Avellan, and Chief Financial Officer, Tom Severson, to the call as well. Abel, over to you.
Thank you, Scott. I am really happy to be back with all of you again for our quarterly business update. Before I take you through our technology progress and industrialization, I wanted to spend a few minutes explaining the market opportunity, the tech for those that are new to the AST SpaceMobile. Starting with the market opportunity on page three, as I said before, we're chasing a huge market opportunity to connect people everywhere in the air, land, and sea. There are over 5.2 billion mobile phones worldwide, and approximately half of the world population do not have cellular broadband on their phones. Turning to page four, here at AST SpaceMobile, we're building a space-based cellular broadband network that will allow you to connect your regular cell phone, the one that you have in your pocket, directly to space. We're not building this alone.
We're building this with industry-leading strategic partners like Vodafone, American Tower, and Rakuten. Our service is designed for use by nearly all cellular subscribers as an add-on for some of their main service from the existing wireless plans. Now I want to move to an update on the industrialization of our technology and also on how we're doing with BlueWalker 3. There are a lot of exciting things going on with our company, and I'm eager to take you through our progress on both BlueWalker 3 and on the industrialization of our technology. I also want to present to you how we're targeting six satellites per month by mid-2020. Today, for the first time, we're going to take you through detailed photos of our technology and BlueWalker 3. Starting with our headquarters, we're very proud to be in Midland.
We have invested a lot of time and money in preparing our facilities to be ready for the production of BlueWalker 3 and our production satellites. Our headquarters is a 85,000 sq ft facility located in Midland, Texas, where we do engineering, testing, and manufacturing for our spacecraft. With all the investment that we have done and the headcount that we have placed at this facility, we expect this facility to be able to produce up to two satellites per month. With the extension of a new facility, we will be able to hit our target of six satellites per month. Turning to page 7, I want to introduce our new extension facility, the second facility in Midland, Texas, which is under contract.
With this facility, we will have the capability to produce six satellites per month on a highly automated process for satellite manufacturing. Today, we're pleased to announce that we have entered into an agreement to purchase an additional 100,000 sq ft facility in Midland. In addition to the added capacity, we also have plans to make this facility highly automated. With additional investment, this facility will provide us the potential capacity to reach our production goal of six spacecraft per month. This is a big, big deal for us. The two facilities are a couple of miles apart, both connected by train to provide us a lot of options for ground transportation and component of the assembled satellites. All together, the two facilities will provide us access to 185,000 total sq ft of manufacturing capacity in Texas.
I want to show you a picture of our final assembly, integration, and testing, where we are actually building our BlueWalker 3, and also we plan to use it as a facility to build our BlueBird 1. Here is a recent photo of our main clean room in Midland, where we will do our final assembly, integration, and testing of our satellites. Currently, this facility is used for integration and test of BlueWalker 3, and then next year, we will use it for BlueBird 1, BlueBird 1 next year. On page nine, you will see final assembly, integration, testing, and delivery of our satellites. In addition to the main clean room, there's a lot of other interesting activities going on at our manufacturing facilities.
Starting from the top left, you will see the LVA, launch vehicle adapter that hold the satellite during launch prior to deployment in space. This is the equipment that hold the microns, which is the modular system that we use to build our phased array and then deploy in a space to for the service. Middle top of the page is preparing for the assembly line. Top right is where we do a full solid radio frequency testing. On the bottom left, it is the satellite, FTM. FTM means Structural Thermal Model, basically being tested and verified. On the bottom right, that is satellite shipping container arriving to Midland, which will take the satellite to Cape Canaveral for a launch with SpaceX on a Falcon 9.
A lot of pieces are coming together nicely and there have been a lot of lessons learned as we are preparing in parallel for our production satellites. As we built our capacity to produce six satellites every month. Page 10 shifts into assembly of the microns. The microns, it is the building block of our satellite. They represent approximately 90% of the cost of them, and this is where the magic of connectivity directly to cellular phones happen. These are identical parts that form the phased array and are the modular components that make the large phased array of BlueWalker 3 and our production satellite. Importantly, we have all components now on hand, either all purchased or manufactured by us. The picture on the top page shows components coming into the micron assembly line and several staging areas.
We're vertically integrated with nearly all components assembled by us. This is a significant, very, very significant competitive advantage as we control the technology with 1,600 patent and patent claims, but we also control our costs by being able to assemble completely our technology by ourselves. Moving to page 11, BlueWalker 3 micron testing. Testing and automation of our facilities is extremely important. The ability to verify on the ground that BlueWalker 3 will be able to connect directly to handset is a prerequisite for us to launch, and it's something that we have passed. We will be launching BlueWalker 3 on a Falcon 9 from Cape Canaveral, and then it will be followed with a test plan. The first part of the plan is the deployment.
Basically, to demonstrate that we have deployed something that we have tested on the ground for over a year and a half. We will also have the ability to record the deployment and verify that all the testing that we have done on the ground match with what we see in space. Lastly, after the deployment is exercised and recorded by the cameras on board, we will be doing network integration testing with our network operators. The first thing will be to calibrate the array, to transmit to the ground, and then interconnect to our operators in the U.S., Europe, Japan, Africa, over a period that will be approximately six months. Not only to interconnect our network to theirs, but also to test the service for voice, text, data, and high speed connectivity at 4G and 5G speed.
The size of BlueWalker 3 is 693 sq ft phased array. We believe that we will be one of the largest phased array antennas deployed into orbit ever. The satellite will be located at 400 kilometers. It's on an orbital inclination of 53 degrees. It moves at a speed of 17,000 miles per hour, and it circles the Earth in less than 90 minutes. BlueWalker 3 is the finalization of our R&D, and basically demonstrates everything that we already have tested and verified on the ground. The ability to deploy a phased array of this size, the ability to connect directly to a handset, and the ability to perform broadband connectivity at 4G, 5G speeds directly from space. On timing for BlueWalker 3. We're on course. We're using SpaceX as the launch provider for BlueWalker 3.
The current launch window with SpaceX run from March 2022 through April 2022. We have the option to pick an alternate launch window if we give SpaceX notice by December 1, 2021 and pay a revoking fee. We have not yet determined if we will revoke. If we determine that we are going to exercise our right to revoke the launch, which is likely, we plan the target of BlueWalker 3 launch within months of the original launch window. However, any alternative launch will be subject to mutual agreement and coordination with SpaceX. We have made some significant progress on BlueWalker 3, and our team has invested years and effort to get to this point. We want to make sure that we have fully completed our test program for BlueWalker 3 before we go to the launch site.
Let's talk about with who we would partner to launch our satellite. For BlueWalker 3, we are planning to launch on Falcon 9 out of Cape Canaveral, but we have been signing with Blue Origin and all our satellites will be multi-launch. In other words, we can use many of the leading launch providers to accommodate our satellites, up to 15 of them in a single launch. Before I pass it to Scott, I want to talk about the business. I want to basically remind everybody, especially for those that are new to SpaceMobile, the difference between our approach and any other approach to space. The first one is the way we launch, build, and use satellites. We are the only satellite system that connect directly to handsets or regular cell phones.
If that is a very, very large opportunity, as I explained it before, 90% of the Earth's surface do not have access to cellular connectivity. In that 90% of the Earth's surface, there is five billion people that move in and out of connectivity. There is half of the world population that do not have broadband into their phone, and there's approximately a quarter of a billion people that do not have any access whatsoever. We are the only space system that has direct connectivity to regular cell phones. That make us very different than other approaches. Other approaches are very valid, but they are different. You have direct-to-proprietary mobile phones. These are systems that require a special phone. This phone is typically very expensive and low capacity. Despite all those impairments, those systems generate approximately $2 billion of annual revenue.
You have also broadband connectivity into an antenna, which is also something more similar to Wi-Fi or broadband connectivity to a terminal. If we were talking about a planet where everything comes from space, the connection to antennas is like the Wi-Fi that you have at your home, and we will be equivalent to the cellular service that you have today with your cellular provider, but everywhere in the planet. With this, I want to pass it to Scott. He will talk about a little bit more in detail the differentiations of our product and some of the packages that we're expecting to offer to in conjunction with our network partners and operators.
Great. Thank you, Abel. Starting on page 16, I'm really excited to cover a few topics with everyone today. First, like many of you, we've watched the steady increase in activity, public attention, and investment into space tech over the past year. With this backdrop, AST SpaceMobile is the only pure play for investors in LEO broadband. As Abel highlighted, but it's worth repeating, we are playing in a very large market with a solution that is applicable to over five billion mobile phones and a related $1 trillion addressable market. We're jointly going to market with industry giants. These are leading mobile network operators who have hundreds of millions of subscribers, and importantly, we're not competing with them.
We have a revenue share business model designed to allow users to sign up with a simple text message, and we have approximately $360 million in cash on hand to fund business operations in the phase I of our production satellite. With that basis, let's spend a moment on how we plan to go to market on page 17. Recall, our customers will be the mobile network operators who will make our services available to their subscribers under a revenue share business model. Based on country and subscriber mix, we have a lot of flexibility on how to monetize our service. The framework options you see on this page are some of the packages we're discussing with the mobile network operators and are designed to not only provide a highly valuable service to their subscribers, but also limit friction of adoption.
First, you can see our day pass option illustrated on the phone on the right side of the page. When a subscriber is out of coverage, that moment when they've lost connectivity and need it most, that's precisely when they would receive a text on their phone. You may have experienced something like this from your current operator when you travel abroad. This is a very low-friction customer acquisition process linked to an immediate payment. It's a very efficient way to drive adoption of our service, and it's also great marketing. Over time, we expect that many subscribers will see this as a useful service and want to have it as a monthly add-on to their plan. This would create a recurring revenue stream on a monthly add-on basis. Enterprise packages for corporate or power users may also have a lot of interest in some markets.
Lastly, we think a standalone plan can make sense, particularly in areas where there's no real cellular coverage today. We see these use cases as the biggest opportunities, but given the flexibility of our technology, there are a lot of other services that can be built around the SpaceMobile network, including emergency connectivity during natural disasters when ground networks are overwhelmed. Now, before I hand it off to Tom, on page 18, I want to take you through a handful of other business updates. On the commercial side, we are happy to announce the signing of three additional MOUs this quarter, including MTN Group, YTL in Malaysia, and Somcable in Somaliland.
For those of you who don't know, MTN Group is one of the top 10 mobile network operators globally, with nearly 300 million subscribers, including a number one position in Nigeria, a country with a population of over 200 million. With many of our other mobile network operator partners, we are focused on test plans to use BlueWalker 3 to configure their infrastructure for commercial-grade interconnection with our network. On the organizational side, a few further updates building on what Abel took you through in Midland. We've also signed a lease to expand our technology center in Maryland. This site has 16,000 sq ft for engineering offices and will be the future home of our satellite operations center and network operations center.
In terms of people, we continue to grow, and our employee hiring plan to support scaled production and network operations added 40 new full-time employees in the third quarter. This brings the total AST SpaceMobile team to over 500 people. This includes 301 full-time employees as well as other full-time contractors and third-party engineering service providers. Lastly, as Abel mentioned, we remain active safeguarding our technology advantage, increasing our patent and patent pending claims to over 1,600. This represents the competitive moat around our tech. Now with that, it is my pleasure to hand it off to Tom.
Thank you, Scott. First, I would like to also welcome everyone to our third quarter business update call.
As a reminder, we became a public company on April 6 of this year and raised $416 million from new investors and our pre-transaction investors, including Rakuten, Vodafone, American Tower, and Cisneros. We ended the quarter with $360.4 million in cash, and the company is currently debt-free. Okay, now to turn to the financial highlights for the third quarter. As you may recall, we compare our operating results on a sequential quarter-over-quarter basis, and allows us to better discuss current trends and provide a baseline for future trends. During the third quarter, our cash operating expenses, including engineering services, R&D, and G&A, decreased to $22.2 million, a decrease of $2.3 million compared to the prior quarter. This decrease was primarily due to R&D expenses, which decreased $4.7 million compared to the prior quarter.
Our R&D costs primarily relate to our agreements with third-party technology partners and will fluctuate quarter to quarter as milestones are achieved. We expect our future quarterly R&D costs to be on average in the $9-$10 million range through the end of 2022. During the third quarter, our G&A costs were $9.3 million and remained relatively flat compared to the prior quarter. We expect that our quarterly G&A costs will remain in this range through the end of 2022. Engineering services increased by $2.2 million during the third quarter, and we expect to continue to see our quarterly engineering costs increase as we ramp up our assembly, integration, and testing team in preparation for full-scale manufacturing at our facilities in Midland, Texas.
The headcount of our engineering and AIT employees and full-time consultants grew from 193 at the end of Q2 to 241 at the end of Q3. We expect this to grow to approximately 300 by the end of 2022 as we near the completion of the R&D phase and prepare for full-scale manufacturing of our production satellites. In terms of our CapEx, to date, we've invested $56.7 million in the construction of the BlueWalker 3 satellite, and we expect to incur an additional $10 million-$12 million to bring the project to completion. A significant portion of the total cost of BlueWalker 3 is largely comprised of non-recurring engineering development, and to a lesser extent, satellite componentry and launch costs.
Total investments in our property and equipment were $19.9 million through the end of the third quarter, and we're happy to report that the build-out of our AIT facility in Midland, Texas is complete. Now, with 35,000 sq ft of production-ready ISO 8 clean room, we're currently utilizing our Midland, Texas facility to assemble, integrate, and test the BlueWalker 3 satellite. In addition, in October, we entered into an agreement to purchase an additional facility located just a few miles from our existing facility in Midland. This new facility has an ideal footprint to accommodate the assembly and integration of our production satellites and will provide an additional 75,000 sq ft of ISO 8 clean room manufacturing capacity. The new facility purchase is $8 million, and we expect to close on the purchase in Q4.
We estimate that we will invest an additional $3-$4 million to get the facility production-ready, and we plan to complete this build-out during the first half of 2022. Once completed, we will have a total of 110,000 sq ft of ISO 8 clean room space in Midland, Texas. We believe these facilities will be sufficient to support our manufacturing goal to complete six production satellites per month by mid-2023. Finally, we continue to ramp up the procurement process for our BlueBird 1 production satellites. As we progress in the procurement process, we reaffirm our cost estimates to build and launch the first 20 satellites with an average cost in the $13-$15 million range per satellite.
For the full constellation of 168 satellites, our average cost per satellite is currently expected to be in the $10-$11.5 million range per satellite. As we prepare the company for full-scale manufacturing over the next few quarters, we remain ever confident in the ability of our amazing team to execute our plan and deliver our technology. With that, operator, let's open the call to questions. Thank you.
Thank you. At this time, to ask a question, you will need to press star one on your telephone. Again, to ask a question, please press star one. To withdraw the question, just press the pound key. Please stand by while we compile your Q&A roster. Your first question comes from the line of Bryan Kraft from Deutsche Bank. The line is now open.
Hey, guys. This is Ben on for Bryan. Thanks for taking the question. Just wondering if you could provide a little bit more color on the construction and development process for BlueWalker 3 relative to your expectations. Just curious if there's anything that changed this quarter around how you think about the timing, for that build-out and eventual launch. I've got a follow-up. Thanks.
Hey, Bryan. How are you? We basically are progressing as per expectations. We are in the final stage of building, assembling, and testing BlueWalker 3. We have all parts on hand. We had an ability to rebook the launch.
In December, we have not made a determination if we will do that. However, we think if we do have an exercise of that option, it will be within a few months or a month of the original date. However, that is contingent to agreement with SpaceX and a coordination with SpaceX. The satellite, we had to spend a significant amount of time testing the satellite, in particular the deployment. We're very confident at this point on the deployment mechanism for the satellite. We're working very hard to be on time. However, we will not launch till we have full confidence that we have passed all tests. The major test, which is do we know if the satellite will connect directly to a handset, have been passed.
In terms of that, the main modules, which we call micros, are going to be performing unexpectedly. Yes, they are. We're, you know, in the middle of all of that as we speak.
Got it. Then just around the testing, can you give us a little bit more detail around the timing for when those tests will take place and when we'll receive them? How much cushion do you guys need between receiving those test results and then finalizing the commercial satellites and then launching them? Thanks.
You're referring to BlueWalker 3, or you're talking in general?
Well, I'm saying for the BlueWalker 3 tests, you know, when can we expect to get, you know, updates on that? When you're building in the test results from BlueWalker 3 for the commercial satellites, I assume that there's a certain amount of time you need to, you know, to build in the results from the tests and to tweak that.
Sure. Well, if you're referring to when we launch, the first thing that will happen is we will verify the deployment of basically the satellite deployment. That will happen within weeks of the launch. We have to determine the appropriate time to do the deployment, but when we initiate the deployment, that will be very quick, and that will be recorded in our cameras. After that, we start a testing campaign with our network operators in the Americas, Africa, Europe and Japan, where we test and integrate the satellite capability with their networks, and that is a process that takes approximately six months. At that point, we are verifying not only the functionality of the satellite, but we're also integrating our satellite architecture to the network operators.
That's kind of the process that we follow after we launch for testing of the spacecraft.
Thanks, guys.
Your next question comes from the line of Chris Quilty from Quilty Analytics. Your line is now open.
Hi, Abel. I wanted to follow up on that test schedule. I believe BlueWalker 3 is using FPGAs, and I think the testing data eventually gets fed into the development of an ASIC, which would come, I'm assuming, is that at the end of the six-month testing campaign? And if you can verify that, and then what would be your expectations for how long it would take to begin manufacturing those ASICs in volume? And I guess, given current supply chain issues, how sure are you or assured of your supply chain?
Yes. Hey, Chris. BlueWalker 3 is based on an FPGA. That allowed us to incorporate the learnings of the operation of BlueWalker 3 into our subsequent satellites. Our first initial subsequent satellites are going to be also based on an FPGA, even though that we're running in parallel the two programs, the FPGA program and the ASIC program. We are very advanced on the ASIC. However, we're not dependent on it for our initial satellites. The reason we're on the FPGA is basically to be able to reprogram the technology even when the satellites are flying. Obviously something that you cannot do with the ASIC. We're taking our time with the ASIC. The gain of the ASIC will be obviously the cost of the particular component and also power.
We will be initially operating based on the FPGA architecture that we are using, or a very similar architecture to the FPGA architecture that we are using on BlueWalker 3.
Got it. That would presumably account for why the early satellites cost more, in addition to learning curve for latter satellites.
Absolutely. If you see our business plan, the initial satellite costs more than the later part of the satellite, but the functionality will be equivalent.
Great. Sticking with the supply chain issues and the setup of the new facility, are there any specialized machine tools or equipment that you might need for the facility that would slow your ability to bring it into operation? Or are you dealing with, you know, primarily standardized equipment?
Primarily standardized equipment. We are automating a lot the production line. BlueWalker 3, you see the way of assembly and testing is very manual. It as is our first experimental satellite. The subsequent satellites are all fully automated and we'll not say fully automated with every step, but the main steps of the assembly are automated. We are in the process. We just closed on the facility. We're in the process of basically sourcing those equipment. We will be able to report on those in the next quarter or two. We don't see any major problem with that.
Regarding the supply chain, I mean, as I said before, we have all parts on hand at this point for BlueWalker 3, and we're already purchasing the long lead items for BlueBird 1, a part of the process of launching the first production satellites.
Great. I guess for Scott, I think you mentioned three new MOUs, and I just wanted to confirm that's now up to 22. I think you gave last time also a sense of what sort of population is covered by that as well as how many licenses you hold and population covered.
Sure. By way of update, we're not giving the exact number, but, you know, that's the general area. Adding these three new MNOs does continue to grow our subscriber counts with MNOs we have agreements with. That number is now 1.5 billion. In terms of regulatory approvals, we continue to work approvals globally. You know, that spans out six countries fully approved with 360 million pop covered.
Great. Thank you. What does the pipeline look like? Or what sort of activity are you doing internally in terms of number of people out reaching out to potential new MNOs? I mean, how does that process look like? I mean, how aggressively do you have to reach out to those customers and are you growing the actual staff to do that, or do you wait until you get further down the demonstration and operation path?
Yeah. Chris, I mean, 1.5 billion subscribers represent roughly 20% of the addressable market, which is addressed through agreements of MOUs that we have. Ourselves, I mean, we're mostly scientists and engineers building satellites. It's not that we need a battalion of people to continue to increase the numbers of MNOs. I mean, this is a service when one MNO in a country has it, the other MNO need to get it. As is, you know, it's something that greatly differentiate one MNO from another.
The way that we had approached it is to cover the large ones in each of the regions, partner with them to test our service and integrate it into our service, establish conditions with them when appropriate about the packages that they will use to promote the services to the end users. We believe in low friction to getting access to our service. For that, it's something very important that the MNO gets committed to basically advertise our service through a text message and when people get out of service and make it part of their packages. That's where we're concentrating. We're concentrating more in quality rather than quantity. We believe that we have taken a significant part of the market very early on in our life cycle.
Great. Thanks for the update.
As a reminder, to ask a question, you will need to press star one on your telephone keypad. Again, that is star one to ask a question. There are no further questions at this time. I would now like to turn the call over to the company.
Thank you, operator. Our company is building a space-based cellular broadband network designed for use with the phone in your pocket today, extending cellular coverage beyond what was ever thought possible. I wanna thank everyone for joining today and hope you have a great rest of the week. Bye.
This concludes today's conference call. You may all disconnect.