Good day and thank you for standing by. Welcome to the EnerSys First Quarter 2022 Earnings Conference Call. At this time, all participants are in a listen only mode. After the speaker presentation, there will be a question and answer session. Please be advised that today's conference is being recorded.
I would now like to hand the conference over to your speaker today, David Schafer, President and CEO. Please go ahead.
Thanks, Victor. Good morning and thank you for joining us for our Q1 2022 earnings call. On the call with me this morning is Mike Schmidtlein, our CFO. Last evening, we posted slides on our website that we will be referencing during the call this morning. If you didn't get a chance to see this information, You can go to the Webcast tab in the Investors section of our website at www.enersys.com.
I'm going to ask Mike to cover information regarding forward looking statements.
Thank you, Dave, and good Benjamin's current expectations and views regarding future events and operating performance and are subject to uncertainties and changes in circumstances. Our actual results may differ materially from the forward looking statements for a number of reasons. Our forward looking statements are applicable only as of the date of this presentation. For a list of factors which could affect our future results, including our earnings estimates, see forward looking statements included in Item 2, management's discussion An analysis of financial condition and results of operation set forth in our quarterly report on Form 10 Q for the fiscal quarter ended July 4, 2021, which was filed with the U. S.
Securities and Exchange Commission. In addition, we will also be presenting certain non GAAP financial measures For an explanation of the differences between the comparable GAAP financial information and the non GAAP information, please see our company's Form 8 ks, which Our press release dated August 11, 2021, which is located on our website at www.enersys.com. Now let me turn it back to you, Dave.
Thanks, Mike. Please turn to Slide 3. We delivered solid first quarter results Due to robust demand for our products and services in each of our business segments, orders over the last 3 weeks Our 12 weeks, excuse me, are 25% higher than the same period F 2020 pre COVID. We reported Q1 fiscal 2021 Adjusted earnings of $1.25 per diluted share, a 36% increase over the Q1 of last year. Our Motive Power business generated strong revenue and earnings growth, while our specialty business continued its positive momentum, fueled by accelerating demand for our transportation products.
Despite challenges in the supply chain, Energy Systems began its rebound From a challenging Q4 driven by growing demand in a variety of end markets, including mid spectrum 5 gs, broadband and utility markets. Similar to other industrial companies, we are facing some challenges in the wake of the world's steepest economic recovery As businesses reopen and competition for labor, materials and transportations remains fierce. While we are seeing Unprecedented demand growth, we have experienced constraints in our ability to bring on new employees necessary to keep up with demand. Freight and tariffs continues to be a source of cost pressure along with a variety of other components, including resins and semiconductors. Our team has responded well to these short term challenges and we expect to see steady improvements in the supply chain as we work to mitigate its impact by identifying alternative sourcing methods and further leveraging our global footprint to align supply with demand.
As these temporary issues unwind, we will benefit from the strong market momentum. I'd now like to provide a little more color on some of our key markets. Please turn to Slide 4. Let's start with our largest segment, Energy Systems, which saw modest improvement from the prior quarter, Growing revenue by more than $22,000,000 and generating a nearly $4,000,000 gain in operating income versus Q4. Demand for our energy systems products remains strong, with order intake from 1 of our larger telecom customers picking up after a slow Q4 that was driven by 5 gs radio availability, labor and permitting challenges.
Broadband orders continue to improve and are expected to accelerate dramatically as the California Public Utilities Commission public safety grid shutdown extended network Back up programs roll forward. While the market is displaying positive momentum, Energy Systems continues to experience drags in 3 primary areas. First, we have seen higher tariffs and freight costs as our efforts to move contract manufacturing out of China Closer to home is slowed by COVID versus our plan. Also container shipping rates are at an unprecedented fourfold From historical rates and expedited fees are common. Delayed sales due to supply chain challenges, including semiconductors, Continue to constrain our top line and gross margins due to lack of capacity for higher margin cable power supplies, DC power plants and Thinplate Pure Lead Products.
2nd, we have incurred additional engineering costs to support our touch safe collaboration with Corning As well as advancing our lithium offerings and other NPI supporting 5 gs and renewables from which revenue will begin to accelerate in the second half of this fiscal year. Our investment in R and D will also accelerate during the calendar year to advance the DC fast charge initiative that will benefit our next fiscal year. These investments will position us to be a significant participant in these new mega market trends. 3rd, the ES Group has been more heavily burdened with the ramp up of the integration inefficiencies of the Northstar acquisition. As noted prior, this integration and expansion is roughly 9 months behind schedule due to COVID.
Despite the short term cost pressures, We remain committed to TPPL expansion and cost improvements to handle the rapidly expanding TPPL demand in all lines of business. Driven by sound underlying demand, we expect the Energy Systems business to continue its upward trajectory with the full opportunity set to be unleashed As these COVID related supply chain headwinds subside. Please turn to Slide 5. Our Motive Power business was a bright spot during the quarter. Despite some lingering supply chain constraints, We returned to the historically higher end of our return on sales for this business.
Our backlog is now at historic levels and our NexSys TPPL, Along with recently released lithium variance continues to gain market acceptance. We anticipate normal seasonality over the summer holiday months. While lift truck industry order statistics remain exceptionally high, we are being mindful of OEM supply limitations. We are confident that we are well positioned to benefit from a steady recovery throughout the balance of the fiscal year. The restructuring of our Hagen, Germany facility remains ahead of schedule in regards to cost and timing with most of the cost savings yet to be realized.
We will further evaluate our global footprint to ensure we can meet strong current order patterns and continue to extract savings with further standardization of our legacy product offerings and other business transformation initiatives. Please turn to Slide 6. Our specialty business contributed another strong quarter to our overall results despite the Northstar related cost drag mentioned earlier, As the high speed line and other productivity capacity enhancements are installed in our TPPL factories, We will enjoy lower costs and increased capacity in our second half results. Demand in our transportation business remains exceptional, Buoyed by significant incremental revenue that we are positioned to win as additional Springfield capacity comes online. U.
S. Transportation grew rapidly from the year ago quarter and our backlog remains at record levels. We expect continued strong demand for the remainder of the calendar From the U. S. Economic recovery.
We delivered exceptional results in aerospace and defense as all of our markets were strong, including tactical vehicles and munitions. Munitions recorded several key wins based on our industry leading technology that provides 40% extended life in thermal batteries. We will have doubled this business since the acquisition in just 5 years. Positive recent conversations with several large customers combined with the U. S.
Sourced lithium initiative the Biden administration is highlighting And their infrastructure legislation gives us great confidence in the future growth opportunities in many of our businesses. Please turn to Slide 7. As you know, we announced our battery energy storage system plus DC fast charge initiative in the 4th fiscal quarter, which remains on track regarding product development and performance, all while this tremendous market opportunity continues To grow, our goal is to deliver an EV charger that charges any electric passenger car as fast as the car can handle, reducing the process From hours to minutes, by using a large stationary battery to quickly charge the EVs, we can dramatically reduce system installation costs at many sites, including the size of the AC transformer and high voltage cabling from the utility interconnect as well as the opportunity to provide optimized energy usage And emergency backup power. Feedback from our potential launch customer has been very positive, both on the speed of the development and level of software maturity, And we will continue to provide updates on this exciting initiative as we move forward. Please turn to Slide 8.
Although we expect to continue to face some supply chain disruptions in the near term, the fundamentals of our business are stronger than ever With global demand for our products and services growing by the day, the massive 5 gs build out is getting underway and will provide a strong multiyear tailwind for EnerSys. EdPlate pure lead demand is growing rapidly in all lines of business and the launch of best in class modular lithium systems in motive power and energy Systems further enhances our market leading positions. Lastly, a large bipartisan infrastructure bill is moving through Congress With additional bills being discussed, which could provide another catalyst for EnerSys in areas such as the electric grid, EV charging and the rural build out of high speed broadband. Please turn to Slide 9. I'd like to close by recapping our strategic initiatives, which remained unchanged.
1, to accelerate higher margin maintenance for eMotive Power sales with Nexisign and Nexis Pure. 2, to grow the portfolio of products in our Energy Systems business, particularly in telecom With fully integrated DC power systems and small cell site powering solutions, which will accelerate our growth in 5 gs, as well as the addition of our battery energy storage system plus DC fast charge initiative 3, to increase stemplate pure lead capacity, particularly for transportation market share in our specialty business. And finally, 4, to reduce waste through the continued roll out of our EnerSys operating We will continue to execute on each of these initiatives and look forward to providing you updates on our progress in the quarters ahead. With that, I'll now ask Mike to provide further information on our Q1 results and go forward guidance.
Thanks, Dave. For those of you following along on our webcast, we have provided the information on Slide 10 for your reference. I am starting with Slide 11. Our Q1 net sales increased 16% over the prior year to $815,000,000 due to a 12% increase from volume And 4% from currency gains. On a line of business basis, our first quarter net sales in Energy Systems were up 5% to $371,000,000 Specialty was up 21 percent to $108,000,000 and Motive Power revenues were up 28 to $336,000,000 Motive Power's growth was mostly from 22% in organic volume 5% in currency improvements.
The prior year Motive Power 1st quarter revenues were impacted significantly by the pandemic with a 24% decrease in revenue. Our motive power revenues for Q1 are now comparable to the Q1 of 2 years ago. Energy Systems had a 3% increase from volume and a 3% improvement from currency net of 1% decrease in pricing. Specialty had 18% in volume improvements along with 2% positive currency and 1% in pricing. We had no impact from acquisitions in the quarter.
On a geographical basis, net sales for the Americas were up 13% Year over year to $557,000,000 with a 12% more volume and 1% in currency. EMEA was up 27 percent to $201,000,000 from 18% volume, 10% improvement in currency, less 1% in pricing. Asia was up 3% at $57,000,000 on 9% currency improvements less 6% volume declines. Please now turn to Slide 12. On a sequential basis, 1st quarter net sales were flat to the 4th quarter.
On a line of business basis, specialty decreased 19% from a very strong Q4 due to resin shortages, which are largely behind us. Motive Power was up 1% as it rebounds from the pandemic and Energy Systems was up 6% from organic volume. On a geographical basis, Americas and EMEA were relatively flat, while Asia was up 5%. Now a few comments about our adjusted consolidated earnings performance. As you know, we utilize certain non GAAP measures in analyzing our company's operating performance, specifically excluding highlighted items.
Accordingly, my following comments concerning operating earnings and my later comments concerning diluted earnings per share Exclude all highlighted items, please refer to our company's Form 8 ks, which includes our press release dated August 11 for details concerning these highlighted items. Please now turn to Slide 13. On a year over year basis, adjusted consolidated operating earnings in the Q1 increased approximately $14,000,000 to $75,000,000 With the operating margin up 50 basis points. On a sequential basis, our first quarter operating earnings dollars declined 3 $78,000,000 while the OE margin dropped 40 basis points to 9.2%, Primarily due to Energy Systems results, which Dave has addressed. Operating expenses, when excluding highlighted items, We're at 14.5 percent of sales for the Q1 compared to 16.1% in the prior year as our revenue growth exceeded our Thank you.
On a sequential basis, our operating expenses declined $1,000,000 10 basis points. Excluded from operating expenses recorded on a GAAP basis in Q1 are pre tax charges of $14,000,000 primarily related to $6,000,000 in Alpha and 4 star amortization of intangibles and $8,000,000 in restructuring charges for the previously announced closure of our flooded motive power manufacturing site in Hagen, Germany. Excluding those charges, our motive power business generated operating earnings of 15.1% or 4 70 basis points higher than the 10.4% in the Q1 of last year due to easing of pandemic related restrictions and demand Coupled with ongoing OpEx restraint, the OE dollars for Motive Power decreased over 20 Excuse me, increased over $23,000,000 from the prior year. On a sequential basis, Motive Power's 1st quarter OE decreased 50 basis points From the 15.6% margin posted in the 4th quarter due to higher lead and other input costs. Energy Systems operating performance percentage of 3.5% was down from last year's 8.0%, although it improved from last quarter's 2.6%.
OE dollars decreased $15,000,000 from the prior year. However, it increased $4,000,000 from the prior quarter On higher volume, the cost of higher tariffs, freight, materials and manufacturing costs continues to create headwinds. Specialty operating earnings percentage of 10.6% was up from last year's 6.5% on higher volume, But down from last quarter's 13.2 percent. OE dollars increased $6,000,000 from the prior year, but declined Our first quarter adjusted consolidated operating earnings of $75,000,000 was an increase of $14,000,000 or 23% from the prior year. Our adjusted consolidated net earnings of $54,400,000 was $15,000,000 higher than the prior year.
The improvement in adjusted net earnings reflects primarily the rise in operating earnings along with lower interest expense and a small currency gain. Our adjusted effective income tax rate of 18% for the Q1 was slightly lower than the prior year's rate of 21% And lower than the prior quarter's rate of 19%. Discrete tax items caused most of these variations. We have made no adjustments for any proposed changes in taxation announced recently. 1st quarter EPS increased 36 Percent to $1.25 which was the top of our guidance range.
We expect our weighted average shares for the Q1 or excuse me, Q2 of fiscal 2022 to remain Relatively constant with approximately $43,500,000 outstanding. As a reminder, we now have over $55,000,000 The share buyback is authorized and we purchased nearly $32,000,000 recently. This recent buyback reflects the return To our normal pattern of removing the dilutive impact of our stock comp programs. Last week, we also announced our quarterly dividend, which remained unchanged from prior levels. Please now turn to Slide 16.
Our balance sheet remains strong and positions us well to navigate the current economic environment. We have $406,000,000 of cash on hand and our credit Agreement leverage ratio is 1.95x levered, which allows over $600,000,000 in additional borrowing capacity. Last month, we extended and amended our credit facility on favorable terms, which is now in place through 2026. We expect our leverage to remain near 2.0 times in fiscal 2022. We spent $26,000,000 on our Hagen restructuring This was a negative $48,000,000 in the Q1 as we expected.
The benefits from the Hagen Germany restructuring started in Q1 and We should exit the year with a $20,000,000 annual run rate. Capital expenditures of $16,000,000 were in line with our prior guidance. Our CapEx expectation for fiscal 2022 is $100,000,000 and reflects Major investment programs in lithium battery development and continued expansion of our TPPL capacity, including the NorthStar integration. We anticipate our gross profit rate to remain near 24% in Q2 of fiscal 2022. As Dave has described, we believe all three of our lines of business find their products in high demand.
Near term supply challenges are Restricting our ability to execute fully on these opportunities, our guidance range of $1.03 to $1.13 for our 2nd fiscal quarter of FY 'twenty two reflects the impact of these challenges along with the normal seasonality of Q2 and the added investments in product development and personnel. Now, let me turn the call back to Dave.
Thanks, Mike. Victor, we can now open up the line for questions.
Please stand by while we compile the Q and A roster. Our first question comes from the line of Noah Kaye from Oppenheimer. You may begin.
Good morning and thanks for taking the questions. To put it mildly, this is a very dynamic Production environment across the industrial space and we've seen any number of companies talk about the impacts on supply chain from chip Shortages and the like. So I was wondering if you can help us maybe dimension out a little bit some of these moving parts, What you saw in the quarter and what you expect in the upcoming quarter from tariffs To higher freight costs, components cost increases, you mentioned the Pull forward of the wage increases in the next quarter and the EV investments. So if you can give us any granularity on Some of those moving parts would be greatly appreciated.
Sure. Thanks, Noah. In terms of the supply chain pressures, There's really 4 areas that are impacting, I'd say, the first half of our year so far. So what we posted in Q1 And what we're forecasting in these Q2 numbers. I would say the first one, and we talked about this last quarter, was freight.
The base freight situation, I think, is stabilizing. So relative to where we were 90 days ago, Unfortunately, the base freight rate is higher and the lead times are longer than historic norms. But I think that situation Stabilizing. So our supply chain folks are just having to adapt, but it seems like that situation It's okay. It's more on the expedited freight where things are still crazy.
And so you can imagine in this Era of all these supply chain surprises that more often than not and too often, especially in Q1, We've had to expedite things and that those costs right now are exorbitant. So we're trying very hard To minimize the amount of expedited freight we use because that continues to be a major pressure on the organization. Obviously, another one is just Lead, we've talked about for years and that's something that we have to deal with. But what we've seen this year is, obviously, just like everyone else Inflation on other things, non lead. And I think we've done 3 price increases already And in our three lines of business so far since April, and we'll continue to push these costs through.
It's just no one likes our Suppliers don't like giving us price increases and we certainly don't like giving them to our customers. It's just it's the world we live in right now. And I think we're all hoping for a little bit of stability. But in general, I would say the price stickiness is good. I think Our Energy Systems business has a longer tail because of the nature of the businesses.
So getting pricing from that piece of the business A little harder than the other 2, but that said, all of our sales leaders are committed to protecting our gross profit dollars. The resin shortages was a real acute problem 90 days ago when we spoke. And it really has limited our ability to ship TPPL PL, both in our specialty transportation business as well as our reserve power Legacy Reserve Power Energy Systems Battery Business and really put one of our factories, especially in Q1 And Q4, on their tail because they just couldn't get enough product. And so we Absorbed a lot of variances. I'm happy to report that we should exit this quarter With enough resin for the rest of the year.
So that situation has dramatically improved versus 90 days ago. And when you combine that with the improvements we've made in terms of our ramp in Springfield, We're much more optimistic about our production levels on thinplate pure lead in the second half. And then finally, the semiconductor issue, This is like many companies. Now again, the amount of semiconductors we have in our revenue stream is different than other companies. So I would say in the first half, Mike, I would say semiconductors has equated to about 40 bps of gross profit pressure, so far in H1.
And it's really an issue, Noah, of mix, because a lot of our higher margin products, we're on allocation right now on some of these chips. So we can be doing a lot more. We certainly have the backlog. And a lot of the shortages we've had, resins included, Have been for products that are on the higher end of our mix. So the mix has been dragged.
In the chip situation, I think our allocations are going up a little bit As we go forward per quarter, but that's that one is something we have to adapt to. I know that Yaron and the engineering group have been Feverishly trying to redesign things and our supply chain folks are jumping through hoops. And obviously, We're having to do some spot buys that we don't normally do to secure some of these. I mean, one of the things we've talked about Yes, we have to protect the customers throughout all this craziness. And I was laughing to myself this morning.
I think our Ops team has probably had more sleepless nights sort of post COVID than during COVID. It's just been that sort of crazy environment right now. But That said, we're hanging in there, and we're still extremely optimistic about our end markets. And In terms of the sequential, Noah, you mentioned, I would say, yes, we're definitely seeing some pressure in the second quarter Sequentially, from the DC fast charge, we again, because of COVID, we retimed Our normal annual wage increase, I'd say it's been 3% forever. It's just been retimed and I wanted to make sure that We adjusted.
I think we're going to stick with this timing going forward, Noah. So we just wanted to call that up to make sure we have That we've got our normal seasonality in the second quarter. It has a lot to do with the a lot of the OEM customers in Europe. They've told us they're going to take their normal holidays. No one's working through the holidays.
We thought maybe they would, but everybody's taking their normal holidays. And so Seasonality is certainly part of there. And then I think there's probably about 2 pennies by below the line, FX and so forth. So that's sort of I think the supply chain pressure we're feeling and then some of the sequential, I would say really right now H1 and H2 Operationally feel pretty similar. There's just these other pieces to Q2 versus excuse me, Q1 and Q2 feel operationally very similar.
It's just that there's these other pieces we just called out for the Q2 versus the first.
That's very helpful, Dave. You mentioned the stickiness of pricing. Just given all the costs that you're talking about incurring, I guess it's a little bit hard to see in the quarterly results and price was basically Flat and even in Motives and Specialty, it looks like you're getting maybe a couple of $1,000,000 of pricing benefit year over year. It doesn't seem enough to offset some of these increased cost pressures you're talking about. So help us understand, because The company talked about 5% to 10% type price increases.
When do we start to see more of that price flow? And when could potentially you'd be getting into a more favorable price Cost dynamic?
It's there's always a lag always between when these things are executed. We've It's been a worsening situation in some of the commodity categories. It's been a stabilizing situation in others. None of them have really receded. So we're just executing prices, but the most recent one most recent price increase just went out Last week, so it's just there's just delays in how long it takes to get these through the system.
And I think It's a longer tail as noted on the Energy Systems business relative to the other two businesses. Mike, do you want to add anything?
No. We expect price improvements in the upcoming quarter as much as $10,000,000 Some of that is Absorbed on some of the costs that continue to increase, but by and large, we have been running at about $0.20 of headwinds for the last two quarters as we looked at and some of those will be abating in the upcoming quarter and we've done a great Job on things like resin shortages and ship shortages of doing workarounds and substitution. So we haven't it hasn't had It's big of an impact, but moving into Q2 from Q1, the investment in the fast charge Engineering costs, the raise at least temporarily, I would say, it would have a little bit of drag. The seasonality will disappear And a higher tax rate and a little bit higher interest and FX headwinds will go away. So We don't necessarily see those as permanent and we do expect sequentially improving Top lines, particularly once we move into H2.
Okay. Thanks. I'll take the rest of my questions offline. Appreciate it.
Thanks. Thanks, Noah.
Our next question will come from the line of John Franzreb from Sidoti. You may begin.
Hi, John.
John, your line is open. All right. Our next question comes from the line of Brian Drab from William Blair. You may begin.
Hi, good morning. Thanks for taking my questions.
Hi, Morant.
Hi. Can you
may Mike Quantify a little more specifically the sequential impact of these temporary issues From Q1 to Q2, like the EV investment, the wage increase in terms of EPS impact Q1 relative to Q2?
Yes. No, as Dave said, we The investment in additional engineering resources in the 2nd quarter is about $0.03 of headwind. The annual increase in raises for that quarter is about $0.06 Our normal seasonality and I will say that our second quarter is more often than not Less because of the Europe primarily because of the European holiday situation. It doesn't Always work that way because there's other dynamics that could impact the Q2. But one thing that is always constant is that seasonality is a drag.
It just may be Set by other items, as we report Q2 results, but that we expect to be about $0.05 to $0.06 worth of a drag. And then as Dave mentioned, there's $0.02 to $0.03 on the FX interest and tax rate below the op earnings line.
Yes. Is it fair to say that when we talked to, I think, last in May, End of May probably, that you felt like maybe other factors would Overshadow these kind of offset some of these headwinds and that the second quarter is shaping up Below where you would have expected previously? Or is this kind of has this kind of guidance been contemplated, do you think? Like that, have things gotten worse in terms of your outlook for the Q2 since May?
Yes. Brian, this is Dave. I'll start. I tried to make the point that I think operationally, Really, H1 has been one set of circumstances. So there's no major changes there in terms of the seasonality And these things we've pointed out, yes, I guess that they've been there as often is the case, As Mike said, in the case of seasonality, the engineering, certainly that's an investment we've signaled that we're really excited about this opportunity.
So yes, it's really the first half has been sailing into some fairly strong headwinds. I personally have a lot of optimism about the second half versus the first half. I would say we're going to have more TPPL, Which is going to help margins, it's going to help revenue. We should have less manufacturing variances. Some of this COVID Steph gets out of the way.
I think even though we're adding in this engineering, I think OpEx as a percentage to sales Should stay in check-in the second half.
I think we're going
to come into the second half This year was the strongest backlog we've ever had going into the second half. So that certainly can't be a bad thing. I think as Noah and I were discussing earlier, some of the pricing should start to catch up. And I think that hagen, We haven't really realized much of those savings, and we're going to start to feel that more acutely in the second half. So those are sort of my key reasons For optimism, of course, the supply situation as we noted in the press release is fluid.
And you just don't know What's going to further happen, but most of the signal we've gotten some signals from our OEMs. I think the like for the example, the semiconductor issue It's been probably more of a downstream issue for EnerSys than an upstream issue because a lot of our OEM customers Aren't building vehicles at the rate they would like to simply because they can't get enough chips. And we've had a few of them signal to us and sort of give us advanced warning That they're going to ramp back their production rates higher in our fiscal second half than where they've been running in our first half. So These are sort of the reasons for optimism. By no means are we discounting the pressures that we're seeing on the supply chain side, But you worry about what you can control and we're just we're trying to get pricing as often as we can.
So That's my best sense of the situation, Mike. Did I miss anything there?
No, I think you covered all the relevant items.
Okay.
Yes. I guess this is such a challenging situation that we're middle of a global pandemic. I mean, Mike or Dave, you mentioned you used the term post COVID. I don't know if everyone's feeling that way at the moment. Yes.
Like cases in Illinois doubled again last night. So, I know it's a tough situation, but it's just like As a stock analyst looking at this and trying to model the second half of the year and right now the consensus estimate like the average EPS for Q3 and Q4 is $1.48 And when we see the guidance for the 2nd quarter, Just wondering, can you make any comment as to whether I mean, the $1.48 is feeling like a stretch to me at the moment. And I just wonder if you could comment on that since you obviously have much better visibility than I do.
Well, Brian, I think we've done a pretty good job of navigating COVID for the last 18 months. I'm not saying That it's behind us. Clearly, it isn't. But I think that is okay. The inflationary pressures is somewhat of a guess.
We really just do not know how much more headwind we have. There is always a drag between Some of what we incur versus what we can do in pricing, particularly in our order book, where some of that pricing, not all of it, but some of it set, Others are indexed to things like lead adjustments, etcetera. So there are plenty of things that you could say could Make the second half not as good as the analyst expectations for H2. But the demand for our product across every line of business has been unprecedented. And Just for example, the drag we've had on resins that we've really just kind of gotten behind To be able to unleash the TPPL capacity up to a $300,000,000 per quarter run rate and get our Springfield plant 2 And its high speed lineup to full operational speed will have great benefits, which we haven't really enjoyed to date.
So there are Plenty of reasons for optimism. The Haugen factory, which as I said, only just started to Deliver benefits is going to start showing up on our bottom line and ever increasing amounts per quarter for the rest of this year. There's a lot of things that we're excited about and there are some things that are going to be a detriment. There's some unknowns we just can't comment on. But I don't know that I don't think anyone here is ready to throw out H2 and say it's not going to be The step up that you expect, that we expect.
Brian, and you're right, it's
poor choice of words on my part. There's Certainly, we're living with the pressures every day. I meant that was really about the shutdowns that We saw last year. And we're so yes, we were very concerned about the delta variant and the transmissibility. And I think I'm more optimistic than it was a year ago.
I think we've got protocols in place. We've got A fair number of vaccinated folks. We've got a lot of folks that have had the virus already. And I haven't Seeing any signaling from really anyone about the draconian type of shutdowns we saw or the precipitous type of shutdowns we saw. So But I agree with you 100%.
We are by no means out of the woods. And our and S folks, we still meet on a very regular basis Review all the data. So that was a poor choice of words on my part.
Yes. Sorry, I wasn't meaning to emphasize that. I was just emphasizing it's obviously still a tough Situation and good luck to you guys.
Thank you.
And our next question comes from the line of for John Franzreb from Sidoti. You may begin.
Can you hear me now, guys?
Yes. Yes, we can.
All right. Thanks to the operator. Dave, I want to go back to your commentary about the EV market and calling it an immense opportunity. From my understanding, I think the original expectations was something about $100,000,000 Has that changed? Can you talk about the investment that's involved in the EV opportunity?
Yes. It's really exciting. We've slated And again, it was about $0.03 of pressure in Q2 for additional engineering support we need On the systems integration side, we've got a launch customer that we're focused on. And the forecasts are so big, I don't even want to talk about it because it's just Unbelievably exciting. But that said, our initial focus in the next 12 months or less Is to secure an order for the first 100 systems.
And that 100 systems Could be between $50,000,000 $100,000,000 depending on what variation of the systems The launch customer wants to look at. And we're particularly excited about this system because there's a lot of intrinsic benefits of Combining this battery energy storage system with this DC fast charge. So these BES systems are just now starting to pencil because the cost of the lithium batteries has Come down so much. So the systems are just starting to pencil, but then when you layer on the ability to really rapidly or A hyper fast charge in electric car, it really pushes the math over the top. And we've just seen tremendous.
And our focus, I know that the ED market is the Wild West right now. And we're really trying to hunt with a rifle, not a shotgun. And we've really zeroed in on these commercial real estate partners that Have big portfolios where they can benefit from the battery energy storage system, the energy systems, the demand charge mitigation, the emergency backup power, But then they also for their tenants or their clients want to offer fast TV charging as part of their services that they provide. So it's We're locked in. We've got a great software partner.
We've and I'm just really proud of my engineering team And how fast and how far we've come already. And then I think a lot of what we're going to see, hopefully, this gets passed, this stimulus bill. But as you see, there's an astronomical amount of funds that are going to be allocated towards EV charging. And the space where we're trying to compete, which is above 50 kilowatts. So fast charging is 50 kilowatt.
We're trying to Our chargers are more like in the 160 kilowatt range. So these are hyper fast chargers. That's a much less crowded space. So it's we think the macros are lined up. And in the end, and we just had this discussion at the Board meeting Last week, it's really in the end the system we're putting together, it's batteries and chargers.
And this is what we do as We do batteries and we do chargers. And the systems integration piece, we've come a long way over the last 4 years, 5 years. So We're a different company in a lot of ways and it sets us up perfectly for market opportunities like this. I think the other part of the stimulus bill 2 that we mentioned we're excited about is this rural broadband initiative. That's really big for us.
We're so well positioned with the Lex Like Windstream, Century, Frontier, we're well positioned with the MSOs, Comcast, Charter, Cox, folks like that. And these are going to be the big winners in this rural broadband initiative. And then I don't know if you've read the bill yet, but a lot of the It's fairly prescriptive on what equipment is going to attract subsidy. It has to be part of the core and all the products That we make, even really the new Corning project we've been working so hard on that fits right in the sweet spot of what This rural broadband build out is going to be like. So the demand side of things, the strategic plan we've laid out, the product portfolio, We're really in tremendous shape.
It just comes down to getting through this period. And I can spend the whole call complaining about it, but there's no use in complaining about it. We're just going to continue to fight through it. Mike, you want to add anything?
Yes. And the other program We're really excited about and it's probably the most immediate of all of them Is the California Public Utility Commission's backup for that, which for us is just starting out as a $50,000,000 opportunity and it's providing turnkey operations in both with both lithium cells and our TPPL cells And that's this is for the cable MSOs and to keep their networks up and running In case of fires, high winds, etcetera. So it's that is something we're working on and finalizing some of the details right now. And So there are a number of things. And the last one, I think most people know the 5 gs build out right now is kind of that mid spectrum, which we are But the one that we're really excited about is the small cell at the ultra wideband.
That's where we think things like the TouchSafe program is really going So there are probably 5 different projects including the RDOF or rural digitization Program that Dave mentioned, there's a lot of great things in Energy Systems coming down the road in the next 3 years.
Okay. And I guess more immediately, when we think about how the resin shortage has hit your TPPL line, That you put in price increases that semiconductors have impacted your higher margin products by 40 bps. When When you think about the second half of the year and that stuff is presumably behind you, what kind of Gross margin benefit would you anticipate from a normalization of those sales of those products?
I don't have that number in front of me. Mike, do you have a good estimate for that?
We talked about the fact that just The drag we've been experiencing thus far from some of the lost sales of those products was about a 40 basis points to 50 basis points improvement. We probably incurred nearly 100 basis points drag From expediting fees and higher freight, now I can't promise that that's going to normalize or I don't know when it's going to normalize, but I don't see it We're staying at this sustained rate. So, there are and as we said, the other things that we expect to see improving, The manufacturing variances, which we're kind of dragging back as these plants come out of lower capacities and they Step up their operating efficiencies, Springfield gets better. You're going to see sequentially better manufacturing variances coming through on the P and L. OpEx should stay the same and even drive a little bit lower allowing us to make some of these investments And engineering costs, and the pricing will And it does take a quarter or 2, but we will start recovering on pricing and the hagen savings are going to be There.
So I can't promise when it's going to happen, but there certainly is Enough opportunities to get over 200 basis points of improvement in margin.
All right. Perfect, Mike. Thank you very much for that color. I'll get back in the queue.
Our next question comes from the line of Greg Lewis from BTIG. You may begin.
Yes. Hey, thank you and good morning everybody. Just following up Mike on the Energy Systems, I realize It's kind of been picked over throughout the call. But is really that lag time on pricing? It sounds like that's a quarter or 2 before is that the right way to think about Energy Systems?
Or is it kind of Longer lead times just as we've been thinking about inflation in the market for the last couple of quarters. And just trying to understand Just trying to understand that if you can provide a little more color there.
Right. Greg, I think that the Energy Systems business has a much Different supply chain than our other two businesses. And whether it's our old Purcell asset that we owned before the Acquisition is certainly the Alpha PACE has it's really more of an integrator business where we have a lot of the components And subcomponents and subassemblies made in Asia with a very long supply chain and relative to our other businesses, It has more semiconductor content, just a far more complex supply chain. And There is and as we've talked about, there's long supply chains right now are getting brutalized. So the longer the supply chain, the tougher it's been.
So whether it's freight, expedited freight, we couldn't even get sea containers for a while. We had products sitting in warehouses in China that we just couldn't get. So it's the length of that supply chain and tariffs obviously has been Major headache for us and we've been pushing really hard to bring that stuff closer to home and shorten up these freight lines and supply chains. But you can imagine during COVID, it's just been it's been the Wild West trying to get anything done with these contract manufacturers with all the Supply shortages and so forth. So it's just a much different business.
But that said, the outlook is fantastic And we just have to get through this period. Mike, is there anything you want to add?
Well, yes, I would say that the price Seen in energy systems and in some cases in our aerospace and defense tend to be fixed for a period of time, a contractual period, maybe a year and there's little or limited ability to move pricing. Some of those agreements may have some Escalators, but there are some where you're limited by in time or a certain amount of time to do any pricing. Motive power tends to be more adapt to changing quicker in the market. But so we will come to a point where those prices Those costs can then be recovered. And that's just things that we're working through On a case by case basis.
Yes.
I guess the other piece to that and along that line is the Energy Systems business Dominated sites with very big customers Comcast, Charter, AT and T, Verizon, T Mo, Sprint, So it's just it's a very different business in that sense, but We just need to manage through this and the upside potential in the long run is tremendous, but Mike's point is right. The price tail is much different than it is in the other businesses.
Yes. Okay. Yes. I appreciate that. And then Mike, inventories went up sequentially.
Was that largely on the back of those, I guess, pre purchases or inventory building of resin? Is that maybe the right way to think about that?
Well, I would say that a couple of things. Number 1, given the size of our backlog and when Our production planners look at the order book, they start ordering product and assume that the Production plan can be executed. So whenever your backlog goes up, your inventory order process goes up. In some cases where You've seen some spot shortages you can find that they will try to cover with a little bit more safety stock. So some of that defense that trying to just be have enough on hand because sometimes just getting containers becomes a hit or miss So some of that is just being prudent in some of it.
And I will say that Typically, our Q4 tends to be the low point on inventory and then it kind of starts growing throughout the fiscal year. But So it wasn't unexpected. I would say that the 2 things we've probably done this quarter, we've made sure we paid our suppliers on time because we don't want to Cause ourselves to drop in anybody's priority list because we weren't paying on terms and we in some cases order A little more than we need for a safety factor.
Yes. And then just in interest as I think about this, I mean, obviously, the supply chain issues globally are a mess. I mean, I guess today or this morning, China announced that like they're closing Shutting temporarily one of their boards down. Is there any kind of way like as we think about your different segments, maybe which ones are more exposed to the Asian supply chain and others?
Well, as Dave just mentioned, Energy Systems has the most exposure with the contract Manufacturing, other than that, we try to build in the regions that we sell in. So we're typically insulated for the most part on On batteries side, but when it comes to the electronics and the people that manufacture Yes,
pressure and modem with some chargers and stuff, but it's manageable where the sales teams are doing a tremendous job of The sales teams are doing a tremendous job of substitution. So it's for us, it's an ES problem.
Okay, perfect. Great. And then just one final one for me, just because it is I mean, it's good, hopefully, largely good. But as I think about that backlog and it's kind of hitting that record level, is there any kind of way to parcel out How much of that backlog is there because of the supply chain issues, I. E, would it be maybe 5% or 10% lower If you weren't having these issues in that revenue, maybe last quarter or 2 quarters would have been higher.
Is there any kind of way to think about it that way like that?
Yes.
It's a good question. I would say that when I press during our Monthly business reviews with my leaders. They pretty much tie most of this to Particular jobs. And so whether it's a T Mo cabinet that's going out or whether it's A motive power battery that's tied to a truck, it's mostly accounted for. So I haven't been able to I try to pressure test that, But that's and Mike can certainly add some color here.
But that so far, We just haven't been able to look for any real kind of softness in the backlog number. And The one of the things and we tried to point out if in the worldwide industrial truck data, we see these unbelievable 80 kind of percent growth rates on orders, but then the forklift market continues to The revenue, so their orders are just like a Mount Everest, but their Sales, so our sales are really linked to their sales, not to their orders. We're not going to the truck lead time is So much longer than the battery lead time. So that again gives me some comfort that we're just In a great demand environment right now, EnerSys is well positioned in some great macro markets. And we just need to execute through the supply chain issues and keep our chins up and not get too Dejected about it and stay optimistic and that's what we're trying to do.
Mike, you want to add anything?
Yes. Our backlog is probably $200,000,000 higher than it might be on a typical quarter historically. And we've already said that there's probably $10,000,000 to $20,000,000 That we leave on the table any quarter from missed revenue because of these shortages we've been describing. So you could probably take that off of backlog if you There is probably some people ordering from us and other suppliers just to get in the queue, but I think that's fairly limited. That might be $20,000,000 $30,000,000 So collectively, I think what's left is at least $150,000,000 which Today's point reflects core demand that is real and that is a reflection of what the markets for our products are doing.
Thank you. And I'm not showing any further questions in the queue. I'd like to turn the call back over to David Schafer for closing remarks.
Thanks, Victor.
And I
want to thank everyone else for taking the time to join our call today. We look forward to providing further updates on our progress and on our Q2 20 22 call in November. Have a great day.
This concludes today's conference call. Thank you for participating. You may now disconnect.