Good day. Welcome to the fourth quarter 2022 FTAI Infrastructure Earnings Conference Call. At this time, all participants are in listen-only mode. After the speaker's presentation, there'll be a question-and-answer session. Instructions will be given at that time. As a reminder, this call is being recorded. I would now like to turn the call over to Alan Andreini, Head of Investor Relations. You may begin.
Thank you, Michelle. I would like to welcome you to the FTAI Infrastructure fourth quarter and year-end 2022 earnings call. Joining me here today are Ken Nicholson, the CEO of FTAI Infrastructure, and Scott Christopher, the company's CFO. We have posted an investor presentation and press release on our website, which we encourage you to download if you have not already done so. Also, please note that this call is open to the public in listen-only mode and is being webcast. In addition, we will be discussing some non-GAAP financial measures during the call today, including adjusted EBITDA. The reconciliations of those measures to the most directly comparable GAAP measures can be found in the earnings supplement. Before I turn the call over to Ken, I would like to point out that certain statements made today will be forward-looking statements, including regarding future earnings.
These statements, by their nature, are uncertain and may differ materially from actual results. We encourage you to review the disclaimers in our press release and investor presentation regarding non-GAAP financial measures and forward-looking statements and to review the risk factors contained in our quarterly report filed with the SEC. I would like to turn the call over to Ken.
Thank you, Alan. Good morning, everyone. Today, we will be discussing the fourth quarter and full year financials for FTAI Infrastructure and also providing details of the latest developments at each of our four business segments and our expectations for the year ahead. Briefly, before we get to the financials, I'm pleased to report that we will be paying our 2nd dividend as a standalone company with our board authorizing a $0.03 per share quarterly dividend to be paid to shareholders later this month. For this call, I'll be referring to the fourth quarter supplemental materials that were recently posted to our website. Starting with slide two. 2022 was an extremely productive year for us. We completed the spin-off of our company from FTAI Aviation in August, establishing FTAI Infrastructure as a pure-play, growth-focused infrastructure business.
Financially, adjusted EBITDA for the year came in at $88.1 million from our four segments, up from $58.5 million in 2021. More importantly, during the year, we completed a number of material projects and business developments that should position us for substantial growth in 2023 and the years ahead. All in, we firmly believe that the stage is set for a strong 2023 and continue to target achieving this year a run rate of $200 million of annual adjusted EBITDA from our segments, with no additional capital required to meet that target. Focusing on the fourth quarter, adjusted EBITDA from our four segments for the fourth quarter was $9.5 million. As previously disclosed, our reported financials for the quarter were impacted by an extended maintenance and repair outage at our Long Ridge Power Plant.
I'll provide some details on what happened at Long Ridge, suffice it to say, we believe the damage was an isolated event. All repairs had been made by the end of the quarter, and as of January 1st of this year, the plant was at full operating status and has been continuously operating near 100% of capacity this quarter to date. In terms of what happened, in early October of last year, our team at Long Ridge discovered damage to our gas turbine as part of a planned maintenance outage and inspection process. The damage was caused by construction debris that had been left in the turbine's air intake prior to commissioning of the plant. The repair process resulted in the power plant being out of service substantially all of the fourth quarter.
All repair costs are covered under warranty, lost revenue during the quarter resulted in an operating loss to be recorded for the quarter at Long Ridge. This Long Ridge loss accounted for the bulk of variance in our adjusted EBITDA compared to Q3 of last year. Away from the event at Long Ridge, we're happy with our accomplishments for the quarter. Each of Jefferson, Repauno, and Transtar progressed their respective business plans, and we believe we are very well positioned for a solid 2023 ahead. Slide four, briefly on the balance sheet. We have ample liquidity today, and during the quarter, we put in place a new $50 million revolving credit facility at Transtar. Borrowings under the Transtar facility may be used to fund growth projects at Transtar and also provide working capital to the holding company if desired.
In the aggregate, we had $1.2 billion of debt shown on the balance sheet at December 31st, $473 million of which is issued at our holding company, and approximately $700 million is issued at Jefferson on a non-recourse basis. As we have said in the past, we view the Jefferson debt more as an asset than a liability, with extremely low interest cost, average maturity of 14 years, the flexibility to pay dividends from Jefferson with excess cash flow, and not callable in the event of a sale. That will become increasingly relevant as we anticipate Jefferson generating meaningful cash flow in 2023 and the years ahead now that the new Exxon contract has commenced and we continue to see momentum down in Beaumont.
On slide five of the earnings supplement, for each of our segments, we provide our reported 2022 adjusted EBITDA as well as our annual targets. In the aggregate, we continue to target annual adjusted EBITDA in excess of $200 million. The targets shown for each segment on the slide represent our expectation for annual run rate EBITDA to be achieved this year for that respective business. Like all infrastructure projects, the timing of achieving the specific targets will likely vary for each business, given the specific ramp-up of developments in the case of Jefferson, for example, or commencement date of contracts in the case of Repauno. Importantly, achieving these targets requires no additional capital. I'll report more details on the following slides, just to give you some quick highlights for now.
Transtar is a great producer of cash flow for us. We expect a number of new initiatives and third-party revenue to kick in starting in 2023. Jefferson continued to increase utilization of its now 6.2 million barrel capacity terminal. We recently closed on the acquisition of an additional several hundred acre site in Beaumont that we expect to result in highly accretive new developments in the years to come. The impact of this new site, Jefferson South, are not included in our $80 million EBITDA target for Jefferson. Any income generated would be incremental to our targets. Repauno, which will remain in the near term a smaller part of our portfolio in terms of EBITDA contribution, has tremendous upside and is on the cusp of entering into long-term contracts for its Phase 2 transloading system.
Finally, with the repair behind us, our plant at Long Ridge is achieving near 100% capacity factor and generating cash flow from excess gas sales. I'll now turn to more details on each of our four core businesses. Starting with Transtar on slide six of the supplement. Transtar posted revenue of $150 million and adjusted EBITDA of $64.3 million in fiscal 2022, our first full year since acquiring the business in August of 2021. Cash flow for the year was $66.7 million in excess of adjusted EBITDA as proceeds from non-core asset sales more than offset capital expenditures. For the fourth quarter, slightly lower carload volumes were the result of the temporary idling by U.S. Steel of one of two blast furnaces at the Mon Valley Works facility.
The blast furnace came back online in January. EBITDA for the quarter also included approximately $1.5 million of non-cash losses in connection with the sale of excess equipment. Excluding the impact of the idled blast furnace and the loss on asset sales, Transtar's results would have been in line with those reported for the third quarter of 2021. We're making very good progress on multiple initiatives with Transtar to drive incremental revenue and EBITDA. These programs, which are detailed on slide 7 of the supplement, represent approximately $30 million of incremental EBITDA opportunities annually with little to no additional investment. Our railcar and locomotive maintenance facilities are now open and serving customers. The number of third-party freight customers today stands at 30 and growing.
Last year, we opened our first transload facility on our Michigan railroad, and our real estate development pipeline is as strong as ever as we actively promote leasing and sale of over 700 acres of land that we own adjacent to our rail system. We expect 2023 to be a big year for progressing each of these initiatives and look forward to reporting our progress in the quarters to come. On to Jefferson. Jefferson generated $60.3 million of revenue and $18.5 million of EBITDA in fiscal 2022, compared to $46.4 million of revenue and $10.6 million of EBITDA in fiscal 2021. Two material events transpired in the fourth quarter. First, at the end of the quarter, we completed construction and commenced terminal operations under our new 10-year contract with Exxon.
Exxon's $2 billion BLADE expansion will increase Exxon's refinery capacity in Beaumont by approximately 250,000 barrels per day. We expect our contract to generate approximately $20 million of incremental EBITDA annually as we ramp up throughput volume in line with the BLADE expansion ramp-up. Secondly, during the quarter, we acquired an additional property in Beaumont to provide additional real estate for expansion and growth. We're seeing multiple opportunities for the storage, transloading, and export of renewable fuels and hydrogen-based products. With Jefferson nearing full build-out, this site is an ideal extension for our business. We expect this new addition, which we refer to as Jefferson South, to contribute incremental EBITDA as early as this year and to ultimately represent up to $50 million of opportunity incrementally. Back at the main terminal, to reach our targets, we're focused on capacity utilization.
As we continue to ramp up capacity, a meaningful portion of incremental revenue drops to the bottom line as we leverage fixed costs at Jefferson. As shown on slide nine, we estimate that after including the minimum commitments only from the new Exxon contract, we will have capacity in place to more than double our volume and revenue. We expect a portion of this remaining capacity to be taken up from Exxon business in excess of the contracted minimums as the BLADE expansion ramps up over the next several months, and the rest represented by multiple customers and products we are in active discussions with. By the way, we expect we and Exxon both expect the ramp-up of BLADE to occur approximately in early April.
Shifting to slide 10, at Repauno, we executed a multiyear contract in Q4 to transload natural gas liquids using our Phase 1 system. The contract, which is with one of the world's leading trading companies, commences on April 1 of this year and has a multiyear term with minimum volume commitments. With this contract in hand, Repauno is positioned to generate stable cash flows while we focus on securing business for our larger Phase 2 transloading system. As detailed on slide 11 of the supplement, our Phase 2 system is expected to materially increase our storage and throughput capacity when it comes online in a couple of years. In the aggregate, we expect Phase 2 to represent in excess of $40 million of annual EBITDA once complete.
We have demand from multiple international off-takers, and our goal is to enter into long-term agreements with multiple parties in the coming months. Finally, moving on to Long Ridge. Long Ridge generated $18 million in EBITDA in fiscal 2022, inclusive of the losses incurred in connection with the fourth quarter outage. During the outage, we did continue the pace of gas production, which partially mitigated the impact of lost power sales. As we look to 2023 and the years ahead, we're enthusiastic about the future of Long Ridge. Our newly acquired 12,000 acres of additional gas assets in West Virginia essentially doubles our total gas supply. This new gas supply can ultimately provide up to 150,000 MMBtu per day, with first production commencing this year.
Even at currently lower gas prices, that equates to approximately $5 million of incremental monthly EBITDA for Long Ridge. We expect to finance the capital expenditures required to develop gas production with additional debt at Long Ridge, and currently are in discussions with multiple lenders. We expect Newlight Technologies to commence construction in the coming months on its new facility built on Long Ridge property, which will produce carbon negative and biodegradable plastic products from natural gas. Long Ridge will sell power and natural gas to Newlight, as well as provide land under a long-term lease. In addition, we expect to be an investor in the project if certain conditions are met. Finally, we continue to progress efforts to be named one of four national Hydrogen Hubs under the Department of Energy's program to stimulate clean hydrogen production and use in key markets.
Of the 79 parties submitting applications initially, Long Ridge has been shortlisted as an encouraged applicant to advance to the next round, with updated applications due in April. While it's a longer-term process, we believe the ultimate outcome of being selected as a hydrogen hub could be tremendous. Up to $8 billion of grant funds will be made available to recipients, potentially bringing significant new developments at Long Ridge. Our plant is the first in America to blend hydrogen as fuel, and we believe we are well-positioned to receive hydrogen hub designation and benefit from access to federal grant funding to develop additional behind-the-meter customers. With that, let me turn the call back over to Alan.
Thank you, Ken. Michelle, you may now open the call to Q&A.
Thank you. If you'd like to ask a question, please press star one one. If your question has been answered and you'd like to remove yourself from the queue, please press star one one again. Our first question comes from Giuliano Bologna with Compass Point. Your line is open.
Good morning. We're gonna probably take this kind of on an asset-by-asset level basis just to make it a little easier. Starting off with Transtar, I'm curious which blast furnaces were down during the quarter, and then when they started to come back online?
Yep. It was a blast furnace at the Mon Valley complex. They have two blast furnaces at Mon Valley and more up at Gary. The two blast furnaces, one was down, so you get a sense for the impact it had with, you know, steel production at the Mon Valley complex. One was down for the duration of the fourth quarter. It came back online in January. I can't provide a specific date, but it came back online in January, and it's been running at, you know, comparable pace from, you know, where it was prior to the fourth quarter. It was one of the two blast furnaces in the Pittsburgh area. I mean, it's a, you know.
Suffice to say, you know, today, 80-85% of our revenue is attributable to U.S. Steel. As, as you watch U.S. Steel's, you know, production figures, you can expect Transtar to largely track, you know, U.S. Steel's results in that regard. We are, you know, it's part of why we're advancing these other initiatives to, you know, bring in third-party customers to, you know, diversify away from Transtar, and I think we're gonna make a lot of progress in the quarters ahead in that, in that effort.
That's great. Actually kind of going on, you know, down that train of thought with some of the new initiatives, you obviously mapped out about $30 million of potential EBITDA contribution from a series of new initiatives, you know, that are mostly third party related. I'm curious, you know, where you are in the, you know, in the various stages of ramping up or launching those initiatives. How fast, you know, the trajectory of ramping up to about $30 million EBITDA could happen over the next few quarters.
Yep. You know, it's I would say it's sort of a balance. I can't say in any one initiative we're, you know, ahead of another initiative. Probably proceeding a little bit more quickly with third-party customers. We'll be opening more transloading facilities, you know, in the quarters to come. Typically, the real estate development component is a little bit more lumpy and can take a little bit more time. It can be a little bit more episodic because those are more significant transactions where we land a, you know, new customer to build a facility and stimulate rail volume. That's the one that I would say is probably slightly behind the other of our total four key initiatives.
I would say real estate development is the one that would probably lag a little bit, but others are coming along as we speak. In terms of the $30 million, look, we'll be there by the end of the year for sure. I think on some of these initiatives, we should be there possibly in the second quarter, otherwise the third quarter.
That's great. Thank you. Maybe shifting over to Long Ridge. I'd be curious if you could talk a little more about, you know, what happened with the turbine during the quarter?
Yeah. Yep. No, I'm glad you asked. You know, it's a large, complicated power plant, and when construction was completed, you know, there was material left behind. When the power plant was turned on, that material was essentially sucked into the turbine and, you know, and resulted in damage to the gas turbine. You know, at the end of the day, without speaking out of school, that's obviously not supposed to happen. You know, I'm not permitted to talk, you know, broadly about, you know, where we may go with this.
You know, suffice to say, you know, our position is we certainly have recourse, and we're keeping our options open as to it relates to, you know, the counterparties who worked with us on constructing the facility at Long Ridge. Look, I think the most important thing is it's, it's fixed. You know, it's in the rearview mirror. Long Ridge is doing great in January, February, and, you know, we expect to continue to do incredibly well. We got a ton going on at Long Ridge, and I think the next, you know, several years for Long Ridge are gonna be, are gonna be super. You know, this is, this is, we really do believe an isolated event. Strictly related to the original construction of the plant. You know, fingers crossed, it's all behind us.
That's great. I'm curious, you know, on the Long Ridge side, you know, kind of like what does it mean to be, you know, designated as a hydrogen hub just trying to get a sense of, like, what that could mean for a contribution or an impact in the future?
I mean, it's Yeah, it's not in our plan, of course. I think it would all be incremental to, you know, our expectations, but materially incremental. There will be four applicants ultimately awarded. You know, just under 80 originally applied. They're down to a short list of, I think, just more than 30. After April's applications go in, they're gonna cut that shortlist down to less than 10. Sometime later this year, you know, four, maybe a couple more will be designated as hydrogen hubs. Look, we've got great partners. We're not applying on our own. We've got a couple of partners, very big names who are applying with us. It's up to $8 billion of total grant funds that will be awarded. Obviously, that's extremely significant.
We have a significant amount of ample land for carbon capture projects that could benefit from that grant funding. You know, it's this year's business in terms of the designation, in terms of what it means and when, you know, it's probably a couple of years to build out facilities with those grant proceeds, but we're excited about it. I think we're really well-positioned.
That's great. You know, turning over to Jefferson. I'd be curious about the, like, the ramp-up of the BLADE refinery expansion and, you know, and kind of, you know, how fast we can get to full contribution. You know, sort of beyond that kind of, you know, what other initiatives are underway and kind of how do the margins work, you know, with any incremental volumes to get closer to the $80 million number?
Yep, yep. Well, I mean, the contract commenced January 1. You know, the BLADE expansion, the sequencing with precision of the commencement of the contract and the 100% completion of the BLADE expansion, you know, was not a perfect science. The BLADE expansion is coming online during this quarter. It will be online in full, fully ramped up, we expect, as I said, on April 1st. You know, it's a $2 billion project, you know, for Exxon. I suspect that for this quarter, volumes, you know, and payments will be closer to the minimums, the committed minimums in the Exxon contract. As we transition into the second quarter, you know, in excess of the contract and in line with our expectations.
Look, it's a 30, you know, 40, 50 year, you know, life project. It's a big deal. It's huge for us. It's huge for Exxon. We're excited about it. Like all infrastructure projects, you know, it's the timing of complete ramp-up is not a perfect science. I think it'll continue to ramp up this quarter, and then we'll be ramped up as we swing into 2Q .
That's great. Then on the Repauno side, I'm just curious if you can kind of discuss the new contract?
Yeah.
that you signed there.
It is hopefully the first of additional business with this party and other parties. The contract is a multi-year contract, as I said, with a major trading firm, for the transloading of butane, and ultimate export of the product. It does not use the entire capacity of Phase 1, so there is additional capacity, and the team down in southern New Jersey is working hard to continue to increase capacity utilization of Phase 1. I would say it uses maybe 50%- 65% of our capacity. What we like about the contract is it's just stable cash flow, will generate profits. You know, it basically will hit, you know, our $10 million target just with what we have in hand.
It allows us now to really, you know, proceed and focus all of our attention on Phase 2, and Phase 2 is really what it's all about. Phase 2 is effectively ready to go. I mean, it is permitted, design, engineering, construction, contracting is ready to go. We could hit the button, you know, tomorrow, quote, unquote. We are in negotiations with half a dozen counterparties for long-term commitments to Phase 2. Having those commitments in hand is something we, of course, want to have before we commit the capital. I really don't think we'll need to commit much capital. I think most of it will be funded with tax-exempt debt borrowings, and we have everything set up to be able to hit the market on that. Obviously, the financing will only look more attractive with long-term commitments, you know, in hand.
Look, I think the contract for Phase 1 that we executed during the fourth quarter is great to have. It's something that will result in more consistency and stability in revenue and cash flow at Repauno during the remainder of 2023. It doesn't kick in until April first, so we won't see much of that in the first quarter, but starting in the second quarter, we'll see the benefits of that contract.
That sounds good. Just going back to the point you just made about on the permitting side, just curious, is that the permitting for the underground cavern? It sounds like you're saying you guys are, you know, pretty much there and can start, you know, you're shovel-ready at this point to get moving.
Yep. No. What is permitted is new dock, above ground storage tank and additional rail construction. What is incremental to Phase 2 is the below-ground caverns, which is massive. That is not yet permitted. The permitting is underway. It should be completed in, I don't know, a few months. It's a process. I think in the deck, we talked about Phase 2 and our expectations for, you know, approximately $40 million of incremental EBITDA contribution. That EBITDA contribution does not include the impact of any caverns. The caverns are important, and it's a big area of focus for our team. Any revenue in EBITDA from the caverns would be incremental to the $40 million.
The $40 million is just for the above ground storage facilities, dock and what have you. Everything's permitted except for the caverns. We're in the application process with the state's DEP, and I think that's got a few more months to go.
That's great. I think I've touched on pretty much everything across the assets here, so I really appreciate the time there. I'm gonna come back in the queue. Thank you very much.
Thank you. There are no further questions at this time. I'd like to turn the call back over to Alan for closing remarks.
Thank you all for participating in today's call. We look forward to updating you again after Q1.
Ladies and gentlemen, this does conclude the program. You may now disconnect. Everyone, have a great day.