Good day, thank you for standing by. Welcome to the Q1 2023 NanoXplore earnings conference call. At this time, all participants are in a listen only mode. After the speaker's presentation, there will be a question and answer session. To ask a question during that session, you will need to press star one one on your phone. Please be advised that today's conference is being recorded. I would now like to hand the conference over to your speaker today, Mr. Martin Gagné. Please go ahead.
Merci opérateur. Bonjour à tous et bienvenue à la conférence téléphonique du premier trimestre 2023 de NanoXplore. Good morning everyone, and welcome to NanoXplore's 2023 first quarter conference call. Today I'm here with Soroush Nazarpour, our president and CEO, and Pedro Azevedo, our CFO. We will start with our prepared remarks and then a Q&A. In addition, last night we have filed our five-year strategic plan presentation on SEDAR, and it can also be found in our investor section under investor events and presentations at www.nanoxplore.ca. Please know that our discussion will include estimates and other forward-looking information, which our actual results may differ from in the future. I will invite you to review the cautionary language in yesterday's earnings release and in our MD&A regarding the various factors, assumptions and risks that could cause our actual results to differ.
With that, let me turn it over to Soroush.
Thank you, Martin Gagné, and good morning. Before we start, I would like to quickly talk about our addition to the S&P/TSX SmallCap Index back in September. We are happy with the inclusion. Moreover, we're happy to announce that all of the assets from XG Sciences have been transferred to us and we have started the integration of the assets and customers of XG. Now moving to our Q1 result. Despite being in a tough macro environment, we are satisfied with the performance of our business. Our revenues from customers grew 52% and our gross margin continues to expand on a year-on-year basis based on better graphene-enhanced products. Having said that, supply chain challenges reduced our total expected revenue for this quarter, and company-wide wage increase that we applied on July 1 reduced our gross margin.
We anticipate to offset the negative impact of supply chain disruption and wage increase with higher graphene sales as our graphene commercialization efforts continue. As you have probably seen, last night we unveiled our five-year strategic plan. Following a long and extensive review of our operations, top-down market analysis, and commercialization potential, the new strategic plan lays out a path to accelerated growth in the next five years. Our strategy is to narrow the scope of our funnel and focus on highest probability of success and high volume graphene powder application. By doing so, we will reduce our sales cycle time and increase our return on investment.
By leveraging our proven formula and to further extend our market leading position, we're announcing a significant increase in our graphene and battery material production capacity, reaching 20,000 tons per year by 2027 from 4,000 tons currently, which represents a five-fold increase. Additionally, as part of the investment, we will invest in a 10 million pound graphene-enhanced sheet molding compound or SMC facility to capture the large and growing CAD 3 billion SMC market, which targets lightweighting solutions. Accordingly, we plan to invest CAD 170 million over the next five years. Our focus will be on battery materials, lightweighting composites, and specialty compounds, end markets. Based on these investments, we believe that we are well-positioned and will actively participate in the energy transition and sustainability mega trends for the next decade. As we go forward, our three growth pillars will be as follows.
First, NanoXplore will invest in a 12,000 ton per year graphene and battery material facility to address the growing lithium-ion battery market. The plant will be in Montreal and will also include a 100 ton-200 ton per year graphene silicon performance additive line. We intend to lease a 200,000 sq ft building in 2023 and commission our graphene silicon performance additive line first, followed by our 12,000 ton per year graphene and battery material line in 2025. The output of this facility will serve the battery materials market and also serve graphene needs for our third growth pillar, which is a specialty compound. Furthermore, within the next few months, we will add a dedicated R&D facility in a different location to focus on anodes for next generation battery technology, such as solid-state batteries and sodium-ion batteries.
Our three key product offerings will be anode active material, anode performance additive using our graphene silicon solution, and conductive additive for cathodes. We believe that our battery material presents superior technical performance versus current solutions and are highly cost competitive. Furthermore, our top-down analysis also gives us strong conviction in our project. We believe that North American anode active material market will grow significantly in the next few years, will continue to be in an undersupplied situation for a long time. Demand, especially after the Inflation Reduction Act, will further outstrip supply of the battery material and provide an ample opportunity for local supplier of battery material to flourish. Moving to our second pillar.
Following the successful introduction of graphene into current SMC products, NanoXplore will invest in a 10 million lbs graphene SMC press facility, which should present five additional presses and will bring our total capacity to 12 million lbs. We intend to start construction in 2023 with an extension to our current site in Newton, North Carolina, and commission it by 2025. SMC is up-and-coming material for lightweighting compounds. For major OEMs, lightweighting solution is paramount as it is intended to lower the weight of vehicles. For internal combustion engines or ICE vehicles, the need to lower the weight is important to be able to achieve CO2 reduction targets, and for EVs, the reduction is crucial to improve battery performance as they are generally heavier than ICE vehicles.
We have seen strong OEM interest for our GrapheneBlack SMC solution as it reduces parts weight by up to 25%, lowers paint costs because of its smoother surface, it is more sustainable and reduces emissions. Moving to our third pillar, specialty compounds have an effective growth potential, particularly in polyurethane and concrete applications. We're continuing our development effort and anticipate reaching max capacity of our current graphene facility by 2024, and start supplying customers mainly in concrete market from our new 12,000-ton-per-year facility in 2025. Furthermore, we will add another 4,000-ton-per-year graphene production module to existing facility by 2026. This should bring the total production capacity to 20,000 tons per year in two facilities. Now I will pass the line to Pedro to discuss our CapEx in more detail and our financial performance.
Thank you, Soroush, and good morning to everyone on the call. I will begin with some information related to the five-year strategic plan, followed by some commentary on our Q1 results. As Soroush mentioned, our strategic plan will require an investment of CAD 170 million, and with most of it over the next 24-36 months. The successful execution of our plan has the potential to generate over CAD 100 million in annual battery material sales, CAD 80 million in additional annual graphene-enhanced SMC parts sales, and CAD 40 million in additional annual graphene sales, with internal rate of returns above 25% across each of the three pillars and start producing significant profits by 2025.
By investing in these three main areas, our goal remains, out of the four, to stimulate the adoption of graphene, which in turn will provide substantial returns for our shareholders. Our plan will be financed through a combination of cash on hand, government grants that we expect to obtain, debt issuance and equity if needed. The breakdown will depend on the conditions at the time of financing and will have the goal of achieving maximum shareholder value creation. Turning to our Q1 results, our total revenues grew 45% to CAD 27.2 million, but our revenues from customers actually grew 52%. The increase in revenue was driven by a combination of positive product mix, including graphene-enhanced products, the acquisition of Canuck in December 2021, and price increases were offset by lower tooling revenues.
Tooling revenues will fluctuate based on customer needs for new molds, and this represented CAD 1 million less than in Q1 2022. Our Q1 gross margin, excluding depreciation and amortization, was CAD 3.2 million, an increase of CAD 2.6 million compared to last year. As a percentage of sales, gross margins improved by 860 basis points to 11.6%, which was driven by a higher margin product mix, better pricing, improved productivity and better cost controls. Our adjusted EBITDA was CAD -2 million, which is still an improvement of CAD 1.8 million versus last year. This improvement was due to higher gross margins, partially offset by additional headcounts, higher wages, and higher accrued variable compensation. Despite great improvement in our results year-over-year for both revenues and EBITDA, the quarter was weaker than Q4 2022.
Revenues are generally weaker in Q1, but were also negatively impacted by lower tooling revenues, a temporary shutdown at one of our customers and supply chain constraints at others, limiting their capability to take product from us. Lower revenues along with higher manufacturing costs, higher wages and variable compensation accruals, and the addition of new positions to support our growth resulted in lower EBITDA. In the quarter, the US dollar strengthened significantly against most of the world's currencies, including the Canadian dollar. Between June 30th and September 30th, 2022, the US dollar strengthened from CAD 1.29 to CAD 1.38. As part of our foreign exchange hedging policy, we engage in forward contracts up to 24 months based on expected US dollar sales during the time frame and record the monthly mark-to-market impact to the P&L.
In Q1 2023, this caused a paper loss of CAD 2.6 million due to this spike. It is important to understand that this amount does not account for future profits that would occur if the Canadian dollar remained at this rate, which would lessen this loss. In addition, since the Canadian dollar has strengthened since September 30th, and if it remains at current levels or continues strengthening, an important foreign exchange gain will result in Q2. With regards to our balance sheet, we end the quarter with CAD 42.8 million of cash and cash equivalent, and CAD 6.3 million of available space on our credit line for a total risk liquidity of CAD 49.1 million. The main decrease versus June 30th was due to the acquisition of XG Sciences assets, which reduced our cash by CAD 3.9 million.
Our total debt stood at CAD 14.9 million and was comprised of CAD 9 million of long-term and CAD 5.9 million of short-term debt. Finally, considering the macroeconomic backdrop and to be conservative, we expect total risk revenues for fiscal year 2023 to be CAD 110 million. With that, I will pass it back to Soroush for some final comments.
Thank you, Pedro. To summarize, I'm excited about how our graphene commercialization efforts are progressing and believe the graphene market will experience a significant growth in the next few years, and we are very well placed to benefit from this. I believe feeding the market through a vertical integration, both organically and inorganically, coupled with large volume and low-cost production, is a winning business model, not only for graphene companies, but also for any advanced material. I'm glad that we are proving this business model.
For the Q&A, for this time only, we will limit to one question per participant. Operator, we can now open the line for questions.
Thank you. As a reminder, to ask a question, you'll need to press star one one on your phone. Please limit yourself to one question and stand by as we compile the Q&A roster. One moment please for our first question. Our first question will come from Amr Ezzat of Echelon Partners. Your line is open.
Soroush Nazarpour, Pedro Azevedo, thanks for taking my question. I'll try to be choosy with my question. I'll ask you a two-part question, on the financing. How much of the CAD 170 million in capital do you need in the next year? In broad terms, you know, like, can you speak so soon about how much grants you are hoping to get from provincial and federal government?
Good morning, Amr. It's a bit early to discuss that. We're expecting potentially between CAD 50 million-CAD 60 million of that to come from grants, but it really depends on next year or towards the third quarter when we look at that a bit more carefully. That's the initial expectation.
If you'll just allow me a clarification. Pedro, you also said equity if needed. Is the implied message here that you guys can execute on this without equity?
The short answer is yes. We're only gonna look at equity if we fall short in getting the funds that we need to cover all the investments and the timing of the investments. It will definitely be in the cards, but only really if that's needed.
Fantastic. I'll pass the line.
Thank you. One moment please for our next question. Our next question will come from Michael Glen of Raymond James. Your line is open.
Hey, just in terms of EBITDA, you had the slightly positive EBITDA in Q4. I'm just trying to understand, is there a view at the company regarding a transition to positive EBITDA? Any outlook there? Is it a big goal to generate positive EBITDA over the or as you execute on this plan?
In general, our Q1 results are always slower than the Q4. All right. We always see this trend of first quarter to be slower. That by itself will impact lower EBITDA. Having said that, the target for us is in the next couple of years to sell more graphene and more graphene-enhanced products. That by itself impacts the growth of EBITDA. We're not going to reduce our costs, cut our R&D expenditure to get to EBITDA positive. I think that's not what we are doing here. We are focused on the growth, and we will continue focusing and investing on the initiatives to grow the sales of the graphene.
In the next couple of years, especially after the strategy plan, we expect a significant growth of our EBITDA as a result of selling more graphene, and that's a higher margin part of our business. Inherently, as we sell more graphene, our EBITDA grows, but we're not going to reduce expenditure to show short-term positive EBITDA. I don't think that's what our shareholders also want.
Okay. Just make sure I heard properly, of the CAD 170 million, CAD 50 million-CAD 60 million is anticipated to come from grants?
Yes.
Okay. Thank you.
Sure.
Thank you. One moment please for our next question. Our next question will come from MacMurray Whale of Cormark Securities Inc. Your line is open.
Hi. This is a little unconventional. It's Rupert Merer from National Bank here. I have some technical difficulties this morning, so I'm relying on the generosity of Mac here. In your prepared remarks, you highlighted that one of the goals of the strategic plan is to stimulate demand for graphene-based materials. I'm just wondering how much input from customers do you have in this process? Do you have visibility on demand from your customers? Will they be ramping up capabilities in parallel as you build out your capabilities?
Yes, on the SMC parts, we have already received the interest from different OEMs for our product. On the battery material part, at least on the first part of that, we have quite a lot better visibility on the customers and a big chunk of that. I don't wanna say it's spoken for, but we have clarity of where the product is going. Of course, as we go toward the end of the five years, it will be less of a visibility, but we have a decent sales funnel that's growing with multiple clients. We are counting on them increasing their uptake of graphene too.
Great. Thank you.
Thank you. Speakers, I'm seeing no further questions in the queue.
Merci. Merci opérateur.
Nous voudrions vous remercier d'avoir participé à cet appel, et nous vous souhaitons une excellente journée.
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This concludes today's conference call. Thank you all for participating. You may disconnect and have a pleasant day.