Nucor Corporation (NUE)
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Earnings Call: Q2 2012

Jul 19, 2012

Summary

Q2 EPS was $0.35 amid imports, weak markets and one-time charges, while operating cash flow rose to $446 million in H1. Q3 earnings were expected modestly lower; growth plans focused on Skyline, Louisiana DRI and higher-value products.

Operator

Good day, everyone, and welcome to the Nucor Corporation Second Quarter of 2012 Earnings Conference Call. As a reminder, today's conference is being recorded. Later, we will conduct a question and answer session, and the instructions will come at that time. Certain statements made during this conference call will be forward-looking statements that involve risk and uncertainties. The words we expect, believe, anticipate, and variations of such words and similar expressions are intended to identify those forward-looking statements, which are based on management's current expectation and information Nucor believes they are based on reasonable assumptions. There can be no assurance that future events will not affect their accuracy.

More information about the risk and uncertainties relating to these forward-looking statements may be found in Nucor's latest 10-K and subsequently filed 10-Qs, which are available on the SEC's and Nucor's website. The forward-looking statements made in this conference call speak only as of this date, and Nucor does not assume any obligation to update them, either as a result of new information, future events, or otherwise.

Now for opening remarks and introductions, I would like to turn the call over to Mr. Dan DiMicco, Chairman and Chief Executive Officer of Nucor Corporation. Please go ahead, sir.

Dan DiMicco
Chairman and CEO, Nucor

Thank you, Toya. Good afternoon. This is Dan DiMicco, Nucor's Chairman and Chief Executive Officer. Thank you for joining us for our conference call. As always, we appreciate your interest in Nucor. With me for today's call are the other members of Nucor's senior management team, our President and Chief Operating Officer, John Ferriola, Chief Financial Officer, Jim Frias, and our other Executive Vice Presidents, Jim Darsey, responsible for our bar group, Keith Grass, responsible for our David J. Joseph's materials handling and scrap group, Ladd Hall, responsible for our flat-rolled products group, Ham Lott, heading up our fabricated products group, and Joe Stratman, who's responsible for both business development and our plate and beam businesses.

First, as always, and most importantly, we want to thank everyone on our Nucor, Harris Steel, David J. Joseph, Duferdofin, and NuMit Steel Technology teams for your excellent work in today's extremely challenging economic and steel market conditions. We are tremendously proud of your unrivaled commitment to working safely, taking care of all of our customers, building a stronger and more profitable Nucor. You are and always will be Nucor's greatest asset and our true competitive advantage. Thank you all. We also want to extend a very warm welcome to the newest addition to our Nucor family. In late June, the 481 teammates of Skyline Steel joined the Nucor team. As proven and valued partners for over two decades, we are extremely excited to welcome you into Nucor.

Together, our combined team is uniquely positioned to grow in the steel piling business. Skyline gives Nucor another attractive growth platform. We are bringing together the North American market leader in the production of steel piling products, Nucor, and the North American market leader in the distribution of steel piling products and some of its manufacture, Skyline . Skyline's product portfolio includes H-piling, sheet piling, and pipe piling, which it fabricates itself. It is a company and management team that we know very well. They have been one of Nucor's mills' most valued growth partners in this business from day one. They are a significant consumer of our H-piling and sheet piling products. Again, welcome to all of our Nucor Skyline Steel teammates.

I will now ask our CFO, Jim Frias, to discuss our second quarter results and financial position. He will be followed by John Ferriola, who will report on Nucor's operations and growth initiatives. Then I will conclude our presentation with some general comments on the economy and Nucor's growth strategy. Jim?

Jim Frias
CFO, Nucor

Thanks, Dan, and good afternoon. Second quarter 2012 earnings of $0.35 per diluted share were at the low end of our guidance range of $0.35-$0.40 per diluted share. Our second quarter results were negatively impacted by a non-cash charge of $8.5 million, or $0.02 per diluted share, due to purchase accounting charges and intercompany profit eliminations related to our Skyline acquisition. These costs were not factored into our guidance, which was issued several days prior to the closing of the acquisition. Second quarter results also included an impairment charge of $0.09 per diluted share related to our Duferdofin Nucor joint venture located in Italy. This impairment charge was factored into our mid-quarter quantitative guidance. Nucor acquired its 50% interest in Duferdofin, a producer of beams and bars, in July of 2008 for cash purchase price of approximately $667 million.

Our $30 million impairment charge resulted from Duferdofin's disappointing performance through the first half of 2012, combined with increasing economic turmoil in Europe. It incorporates the impact on our fair value model of both greater losses in the near term and a slower than previously expected recovery to historic profitability. Although our timing on this acquisition has proven to be poor in the short run, we continue to view Duferdofin as a very attractive asset, offering solid long-term value. Nucor's second quarter operating performance reflected mixed trends across our diverse product portfolio. Profitability at our steel making business has been severely impacted by an import surge across most products. The sheet steel markets have also been challenged by new domestic supply that began production in 2011. Lower scrap pricing has depressed the profitability of our scrap processing business.

On the positive side, our downstream products business reported its first profitable quarter since the fourth quarter of 2008. Nucor's fabricated construction products, joist and decking, rebar fabrication, and pre-engineered metal buildings returned to profitability as a result of market share gains, improved pricing, and effective management of costs. While first half of 2012 earnings decreased by 44% from the year-ago level, cash generated from operations actually increased by more than 50% to $446 million. Nucor benefits from a counter-cyclical cushion provided to our cash flow as lower scrap and steel prices reduce our working capital investment during downturns. Nucor's consistent cash flow performance is also helped by our highly variable cost structure. Balance sheet strength remains another competitive advantage for Nucor.

Standard & Poor's, in its July 10 report entitled North American Metals and Mining Companies, Strongest to Weakest, again ranked Nucor number one for credit rating and credit outlook among a universe of 72 companies. Nucor was also the only metals and mining company in the group that S&P awarded a strong business risk profile due to our competitive position and profit performance relative to our peers. We are the only steel producer in North America to enjoy the very important competitive advantage of an investment-grade credit rating. Globally, our credit rating is matched by only one other steel producer, Nippon Steel. The benefits of our credit rating include a lower cost of capital, financial flexibility, and our position as the lowest risk counterparty for both customers and suppliers. Cash, short-term investments, and restricted cash totaled $2.2 billion at the end of the second quarter of 2012.

Further to Nucor's strong liquidity, our $1.5 billion unsecured revolving credit facility is undrawn. It does not mature until December 2016. We have no commercial paper outstanding. At the end of the second quarter, long-term debt totaled $4.3 billion. We expect our leverage to decline as a result of long-term debt maturities of $650 million in the fourth quarter of this year and an additional $250 million in 2013. Our plan is to fund those maturities by drawing from a healthy liquidity position and continued strong operating cash flow. Current economic conditions remain very difficult. However, the Nucor team is aggressively taking advantage of opportunities arising in this environment to grow our company's long-term earnings power. As we often say, Nucor uses cyclical downturns as opportunities to grow stronger.

We are able to do this because of our conservative balance sheet, our healthy cash flow generation throughout the economic cycle, and a long-term approach to managing our business. In 2012, we are continuing to invest in projects that will grow our long-term earnings power and provide attractive returns to our shareholders. In June, we completed the acquisition of Skyline Steel, the North American market leader in the distribution of steel piling products. The cash purchase price was approximately $684 million. Over the five-year period ending in 2011, Skyline's annual EBITDA averaged $90 million. Additionally, we expect to realize meaningful synergies from this acquisition. It is expected to be accretive to cash flow immediately and to earnings by the fourth quarter of this year. Our projected 2012 capital spending of approximately $1 billion includes a number of growth investments.

The largest project is our Louisiana direct reduced iron raw materials facility currently under construction. A number of other projects are being implemented throughout our upstream, steel making, and downstream businesses to develop new products, increase quality, and reduce costs. John Ferriola will update you on our recent progress implementing our capital spending plan. In addition to allowing us to invest in attractive growth opportunities, Nucor's strong financial position and cash flow generation has enabled our company to reward our shareholders with an impressive record on cash dividends. Nucor has increased its regular base dividend for 39 consecutive years. Our base quarterly dividend has increased by approximately tenfold over the past 11 years, reflecting the Nucor's team's success in growing long-term earnings power.

For the third quarter of 2012, we expect to see a modest reduction in earnings from the second quarter level, excluding the one-time charge of $0.09 per share, and further purchase accounting and intercompany profit eliminations related to Skyline. Third quarter result should benefit from lower scrap costs and a likely improvement in customer buying patterns if scrap pricing stabilizes as we currently expect. In addition, we are beginning to see the positive impacts of some reduction in sheet imports, as well as recently shuttered capacity and reduced operating rates by newer domestic market entrants. Current efforts to raise sheet pricing above recent lows are meeting with some success. However, global economic uncertainty is a risk factor for the short-term outlook.

Nucor will again follow our practice of providing quantitative guidance around the middle of the final month of the quarter. Nucor is in a position of strength to build on our company's long tradition of being effective stewards of our shareholders' valuable capital. We are excited by the opportunities we see ahead to reward our shareholders with very attractive long-term returns. Our team will achieve this by growing Nucor's long-term earnings power, rewarding Nucor shareholders with attractive dividends, and maintaining Nucor's strong balance sheet.

Thank you for your interest in Nucor. Dan?

Dan DiMicco
Chairman and CEO, Nucor

Thank you, Jim. I will now ask John Ferriola to report on Nucor's operations and the implementation of our growth initiatives. John?

John Ferriola
President and COO, Nucor

Thanks, Dan. Good afternoon. Let me begin by thanking all of our raw materials, steel making, and steel product teammates for your outstanding commitment to working safely and to taking care of Nucor's customers. Thank you, and please keep it going. We are very proud of the results our team is achieving in 2012's extremely challenging environment, and we are extremely excited about the impressive work being done by our raw materials, steel making, and downstream products teams during these bad times to prepare Nucor for the good times ahead. Our team at Nucor Steel Louisiana made excellent progress during this year's first half on the construction of our new DRI plant in St. James Parish. The heavy haul road from the Mississippi River to the facility is nearing completion.

Piling and concrete work is complete in the core plant area, and work has recently begun on the port, which we expect to be completed by the end of this year. Most importantly, we are on schedule for a mid-2013 start-up of DRI production. Our construction team has done an outstanding job in overcoming the challenges that inevitably arise with an undertaking of this magnitude and scope. At the same time, this project is yet another great example of how our company succeeds by everyone working together. A number of Nucor divisions have supported our Louisiana team with personnel and expertise to help in the areas of environmental, engineering, and hiring. Of course, our divisions are major suppliers of material and equipment for the construction of the plant.

Thank you to all of our teammates associated with this important project for working safely and working together towards an on-time, on-budget start-up. Our Louisiana DRI project is a huge step forward implementing Nucor's raw material strategy. Combining Louisiana's annual capacity of over 2.5 million tons with our Trinidad plant's 2 million tons annual capacity, brings us to about 2/3 of our goal to control from 6 million to 7 million tons of annual capacity in high-quality scrap substitutes. We expect our raw material strategy to be a game changer in advancing Nucor's growth in the sheet and SBQ markets. Here's why. First, Nucor has already achieved world-class performance in both quality and productivity in DRI production at our Trinidad plant. Second, our investments in natural gas assets have secured a long-term and low-cost energy supply.

Together, these provide us with an extremely attractive cost structure for the high-quality iron units required to produce higher value-added, higher margin sheet and SBQ products. I would like to highlight that Nucor sheet and SBQ mills are already growing their presence in one of the prime markets for high value-added steel, the automotive market. Through the first six months of 2012, our steel mill shipments into the automotive market increased approximately 20% over the prior year period. More specifically, our direct shipments to our automotive OEM customers increased about 25% year-over-year.

This is more evidence that refutes the claims by some financial market observers that Nucor is "just a construction play." Nucor is maintaining its leadership position in construction products, while at the same time expanding our participation in a number of other attractive value-added markets, including automotive, energy, heavy equipment, consumer durables, agricultural, transportation, and industrial goods. The acquisition of Skyline Steel was another major second quarter 2012 development in the implementation of our growth strategy. The opportunities it provides for profitable growth are numerous for both our steel making and our piling distribution businesses. Skyline will become a more valuable downstream consumer of Nucor's coil plate and sheet products. In addition, Skyline will develop synergies with our other downstream operations in providing value-added one Nucor solutions to the construction industry.

Shortly after the acquisition of Skyline closed last month, Nucor-Yamato announced a $115 million project to add several new sheet piling sections. This announcement highlights the fact that Skyline provides Nucor-Yamato with excellent opportunities to expand its portfolio of sheet piling products. The Nucor-Yamato project will add several new sheet piling sections. These new offerings will increase the single sheet widths by 22% and provide a lighter, stronger sheet covering more area at a lower installed cost. This combined initiative is an excellent example of Nucor's time-proven, highest return strategy for profitable growth: investments that optimize our existing operations. I also have good news to share about another investment that will increase Nucor's long-term earnings power. Our Hertford County, North Carolina, plate mill team has begun hot commission of their new vacuum tank degasser.

This new value-added capacity will build on the outstanding success of the heat treat line that began operations last year and continues to run at full capacity. Additionally, a normalizing line will be commissioned in 2013. These investments are expanding our plate mill group's value-added product mix into new applications, including armor plate, aircraft quality alloys, offshore oil platforms, and petroleum refineries. Two other major projects to increase our value-added portfolio, the vacuum tank degasser at our Hickman, Arkansas, sheet mill, and our wide line project at our Berkeley County, South Carolina, sheet mill, are continuing on time and on budget.

In conclusion, our team's unrelenting focus remains on long-term, sustainable growth in Nucor's profitability. We are continuing Nucor's historical and highly successful strategy of preparing for the good times during the bad times. Working together, our team is building an exciting and very rewarding future for all members of the Nucor family, our teammates, our customers, and our shareholders. Thank you for your interest in our company. Dan?

Dan DiMicco
Chairman and CEO, Nucor

Thank you, John. Day in and day out, the news flow regarding our economy gives little reason for short-term optimism. The challenges are most definitely real and serious, but the Nucor team firmly believes these problems, if defined and understood properly, all have solutions. Our view of the situation is unchanged. The time is right and long overdue to reinvigorate the American economy by seizing new opportunities in energy, infrastructure rebuilding, and growing a globally competitive U.S. manufacturing sector that will prosper in an environment of rules-based free trade and improve global competitiveness here at home. Nucor's success over nearly five decades has always been driven by a long-term focus in running and growing our business.

Our team is bullish on the American people and their ability to do the right things over the long run. That is why we are busy building a stronger Nucor. A stronger Nucor is one positioned to deliver the higher highs and higher lows in earnings power through successive economic cycles. From the last cyclical peak in the economy in 2008 to the end of 2012, Nucor will have invested more than $6.5 billion of capital by a disciplined execution of our multi-pronged long-term growth strategy. That is why Nucor is primed and ready to generate higher highs in earnings once a sustainable economic recovery inevitably arrives. That is why my confidence has never been greater that Nucor's best years are ahead of us.

At this point in time, we would be happy to take your questions.

Operator

At this time, if you have a question, it is star and one on your touchtone keypad. Again, it is star and one to enter the queue to ask a question. You may withdraw yourself from the queue at any time by pressing the pound key. I will pause for a moment to allow any questions to enter the queue. Okay, we will move first to the site of Kuni Chen . Please go ahead. Your line is open.

Speaker 5

Hi. Good afternoon, everybody.

Dan DiMicco
Chairman and CEO, Nucor

Afternoon, Kuni.

Speaker 5

Hi. I guess just first off, there's been some controversy over the air permits down in Louisiana. Can you just give us an update there? What's the risk that that leads to some delays, and what's your pathway to get this resolved in the timeline?

Dan DiMicco
Chairman and CEO, Nucor

Yeah. Rumors always abound, particularly on issues that concern how the environmental issues might be handled on a new project. The fact is we have zero concern, I repeat, zero concern, that the project will be delayed via permitting issues because our permits are in place, legal, and supported by the state, and actually discussed openly by Lisa Jackson as being signs of a successful functioning of the EPA. Having said that, there are always nuisance suits that develop, which are being dealt with and will in no way slow down the project.

Our biggest issue today on that project is the water level in the Mississippi River. And the good news lately is that the [audio distortion] Corps of Engineers is forecasting a 9-inch rise because of rains in the Ohio Valley. Keep your fingers crossed that the rain continues where it's needed, both for the crops and for the Mississippi River. Anyone else like to make any comments on that? Ladd?

Ladd Hall
EVP of Flat-Rolled Products, Nucor

No, that's pretty valid. Yeah.

Speaker 5

Okay, thanks. I'm sorry, go ahead.

Ladd Hall
EVP of Flat-Rolled Products, Nucor

It might be worth noting, these permits have been thoroughly vetted, both in the public arena, as Dan mentioned, with the state agency, and frankly, in the courts already. All of which gives us the confidence that Dan alluded to, that construction will continue, and we will complete this project on time.

Speaker 5

Okay. All right, good to know. Just as a follow-up on the automotive side, I know it's about 10% of your mix right now, and as you know, other steel folks have a much higher proportional mix there. Do you think we could see Nucor dedicating even more resources to growing your share in automotive, and can you talk about how your strategy there may play out, particularly from a sheet products perspective?

Dan DiMicco
Chairman and CEO, Nucor

Simple answer to that is yes, and I'll ask John to elaborate on that.

John Ferriola
President and COO, Nucor

Yeah. We've reported in the past that about 10% of our sheet shipments have gone into the automotive. Frankly, those were numbers that we gave last year, and it has increased since that time. It's higher today, and it continues to grow. As we continue to develop more value-added products, we'll continue to grow in that market. A good example of the investments that we're making to accomplish that is our project, what we refer to as our wide life project at Berkeley. The 72-inch-wide sheet will give us more applications in the automotive arena, as well as the vacuum tank degasser at our Hickman facility, which will give us a better portfolio of what we call deep drawn steels and extreme deep drawn steels, which are very commonly used in the automotive industry.

Today, on the sheet side, we're in the neighborhood of about 12%-13% of our shipments going into automotive. I'll also point out that that's, we talk about sheet, but our participation in automotive through the SBQ product has also grown tremendously as Memphis continues to come online with more and more qualifications going into automotive. I guess my last comment that I'll make about our participation in automotive is this. We sell product today to virtually every domestic and new domestic automotive company in production, and we're very proud of the fact that our team continues to grow in that very important market to us.

Dan DiMicco
Chairman and CEO, Nucor

Thank you, John.

Speaker 5

Thanks.

Operator

We'll move next to the site of Michelle Applebaum. Please go ahead. Your line is open with Steel Market.

Michelle Applebaum
Analyst, Steel Market Intelligence

Hi. Steel Market Intelligence.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon.

Michelle Applebaum
Analyst, Steel Market Intelligence

Hi. Couple questions. I noticed that your reported price per ton dropped by 1.4% in the second quarter versus the first quarter, but the market dropped about 6%. Was there a product mix shift in the quarter, and how did that work?

John Ferriola
President and COO, Nucor

There was definitely some product mix shift during the quarter. Also, frankly, in the quarter, we were challenged with some imports that have continued to flood into the country. That was a challenge for us. The fact that the overall pricing decreased is probably a function more of the overall economic conditions in the country. It's a challenge for us and as it is for all of our for the industry. Product mix, general economic conditions, imports, all are factors in the decrease.

Michelle Applebaum
Analyst, Steel Market Intelligence

I guess I wasn't clear. I'm asking, your prices went down very little relative to much less than the market. Was that about more value added or more higher cost or higher price?

John Ferriola
President and COO, Nucor

It's a tribute to the great job that our commercial team does, so I want to thank them all for that. It is definitely a function of the fact that we are moving higher into the value-added products. Our whole focus on a commercial effort by moving into more value-added products and through our commercial excellence program, has been to make us more sticky to the customer. When you're more sticky to the customer, it gives you greater pricing power. Those are some of the reasons why we've had better than the industry as a whole in the quarter.

Michelle Applebaum
Analyst, Steel Market Intelligence

Great. Can I ask a second one?

Dan DiMicco
Chairman and CEO, Nucor

Please.

Michelle Applebaum
Analyst, Steel Market Intelligence

Okay. Iron ore. I must have asked when you first started the iron, I probably asked a bunch of times, what are you going to do about iron? Clearly, waiting was validated. Now what are you going to do about iron in Louisiana?

Dan DiMicco
Chairman and CEO, Nucor

The current strategy is to continue to feed the DRI plant in Trinidad and the new one that will start up mid 2013 with supplies from our existing pellet suppliers for DRI pellets. As far as iron ore goes, when there is something to talk about, if there is ever anything to talk about, we will talk about it. But thanks for the question.

Operator

We will move next to the site of Luke Folta with Jefferies. Please go ahead.

Luke Folta
Analyst, Jefferies

Hi, good afternoon. First question I had was, Jim, you threw out an average EBITDA for Skyline over the last five years. I think it was $90 million, if I heard correctly.

Jim Frias
CFO, Nucor

That is correct.

Luke Folta
Analyst, Jefferies

Are you able to provide a trailing 12-month number? Also, can you give us the revenue over the five-year timeframe?

Jim Frias
CFO, Nucor

No, we're not going to disclose either of those. I'd just say that over the five years, there wasn't a lot of variation. It was pretty steady. There wasn't a peak or a valley that was very pronounced. It was pretty steady.

Luke Folta
Analyst, Jefferies

Okay.

Dan DiMicco
Chairman and CEO, Nucor

So pleasingly so.

Luke Folta
Analyst, Jefferies

Okay. In regards to how much steel that you had sold them previously versus what you expect to do now, can you talk about that? Maybe what those percentages were, or just some rough sense?

Jim Frias
CFO, Nucor

Joe, do you want to make any comments about that?

Dan DiMicco
Chairman and CEO, Nucor

Is it Joe Stratman? Joe?

Joe Stratman
EVP, Nucor

It's Joe Stratman. What I'll say is clearly on the H-piling business and on the sheet piling business that Skyline does, Nucor-Yamato had been its major supplier for two decades, as we said in our opening remarks. I would say that in those two categories, the percentages that were supplied by Nucor were well over 75%-80% of the business. In the pipe piling, as Dan mentioned, Skyline actually manufactures their own pipe piling out of flat-rolled coil, both of a plate nature and a sheet nature. That is where our opportunity for growth from Nucor's mills is. To speculate as to yet where that business is going to grow to and how much of that's coming in, I really don't have numbers to throw at you today on a percentage basis.

Dan DiMicco
Chairman and CEO, Nucor

What we are talking about in terms of the opportunity to bring that additional flat roll sales in-house to Nucor, as opposed to the previous owners. We are talking about somewhere between 150,000 and 200,000 tons of additional tonnage. Of course, all that goes without discussing the fact that the opportunities to grow the overall footprint of the company, now that they are part of Nucor, whether it be in sheet piling, pipe piling, H-piling, will certainly be there for us as the market allows us to. But you are looking at somewhere around a 20% improvement in opportunity.

Luke Folta
Analyst, Jefferies

Okay. Can you talk about what your expectations are for D&A going forward there?

Jim Frias
CFO, Nucor

No, we are not going to break that out specifically yet. We do not have that isolated. We are still working on the allocation of the purchase price to the assets.

Luke Folta
Analyst, Jefferies

Okay, thanks.

Dan DiMicco
Chairman and CEO, Nucor

You are welcome.

Operator

We will move next to the site of Timna Tanners with Bank of America Merrill Lynch. Please go ahead, your line is open.

Timna Tanners
Analyst, Bank of America Merrill Lynch

Yeah, hey, good afternoon.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon.

Timna Tanners
Analyst, Bank of America Merrill Lynch

Wanted to ask just two questions, one about capital allocation considerations, and the other just to clarify your outlook. With regard to how you are thinking about uses of cash, you, like you said, have one of the best balance sheets globally along with Nippon Steel. Can you give us any updates on how you are thinking about the opportunities of buying dislocated assets out there versus building or your own organic growth?

Dan DiMicco
Chairman and CEO, Nucor

Well, our philosophy there really hasn't changed, and the opportunities really haven't changed over the past several years that would cause us to do that. In general, the world today is suffering from massive overcapacity because of the economic conditions that are out there, both here in the United States and now popping, certainly popped up in Europe, and now popping up in Asia. So the idea of building new capacity for new capacity's sake, certainly, throughout most of the world, is not a good use of shareholders' capital. Our interest at the current time primarily focused on shoring up our existing operations, where we have several hundreds of millions of dollars being spent there, as we have indicated in earlier calls. Also on strengthening our vertical integration, new product and process developments, and our fabricated products divisions like our joist and deck operations.

Obviously our DRI operations that will be built in Louisiana. That is where our allocation of capital is for the most part, whether they be to grow our existing operations vertically in both directions or to take advantage of acquisition opportunities as they come forward. As far as greenfield opportunities go, we have talked in the recent past about another plate mill. Under the current conditions in the world, that probably is something that is being put on the back burner as we speak. We will depend upon how things proceed within global economies over the next couple of years as to what gets done there. But our overall strategy still focuses on, number one, investing in our existing operations. Number two, investing in the vertical integration both up and down the line as the opportunities present themselves.

Timna Tanners
Analyst, Bank of America Merrill Lynch

Okay. That is helpful. Just to clarify on your guidance, if I could. So you talk kind of about a cautious outlook, but you also talk about opportunities with scrap falling and prices recovering, which would imply some sort of margin expansion. Is the risk, you think, into the third quarter more on the volume side? Is that how we should interpret your comments?

Dan DiMicco
Chairman and CEO, Nucor

No, I think you should interpret them as being that we're in a very variable state in the economy, both here and around the world. There's a lot of instability, potential instability, a lot of concerns over risks in the global and domestic economies. There are some things that are moving in a direction that will be positive for us. There are some things that are moving in a direction that'll be negative for us. As we highlight those, we like to highlight both the positive directions and the negative directions. I wouldn't focus so much on the volumes per se, but certainly there'll be things that will be impacting the margins. As you know, selling prices have come down, as scrap prices have come down. That's a two-edged sword. In the long run, it benefits us.

In the short run, it can catch us in a negative way, on the scrap side, in our scrap business. Also as the lag exists out there for the lower scrap prices to make their way through the transportation system and into our actual usage in Nucor's mills. Most of what you're seeing in our guidance is a recognition that we are still in a very unstable economic climate, and things are moving in both directions. How they break and what their impact is relative to one another is still an unknown. We just know that those directions are there, and that the pluses and minuses, we believe, will take us to a point similar to where we've been so far in the first six months of the year.

They could break more positive, as we have mentioned already that there is a price realization improvement because of the last sheet price increase, and the scrap has come down. Although how far that has fallen or whether it stays there or goes back up is something that we should know much more better over the next 15- 30 days.

Timna Tanners
Analyst, Bank of America Merrill Lynch

Okay. Fair enough. Thank you.

Dan DiMicco
Chairman and CEO, Nucor

You are welcome.

Operator

We will move next to the side of Arun Viswanathan with Longbow Research. Please go ahead.

Arun Viswanathan
Analyst, Longbow Research

Hey, guys. Thanks for taking my question.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon.

Arun Viswanathan
Analyst, Longbow Research

Great. I just had a similar kind of question. Maybe you can talk to me a little bit about what you saw in the quarter. Sheet I know was down, but as an earlier question, you guys suffered less. Was that because you still had some orders that were booked at higher rates in the first quarter? Similarly, structural was actually up. Is that still going up? How does that impact your third quarter outlook as far as the difference between sheet and kind of a long products market?

Dan DiMicco
Chairman and CEO, Nucor

On the structural side, it's probably as much a function of mix, where depending upon what products are being shipped more heavily, whether it be piling products. H-piling is probably the most competitive. Sheet piling is a higher value-added. We've been exporting whenever possible, which can have an influence on pricing in either direction, depending on the strengths out there. In all reality, it's probably more a question of some higher value-added mixes on the structural side, but that also applies to the flat roll side. Our teams have been doing, as John has stated, an excellent job of moving up the value-added curve and up the pricing curve along with that in our flat roll. John?

John Ferriola
President and COO, Nucor

You hit the major points, Dan. Maybe just to talk in general about some of the other products. On the bar side, business has been pretty stable. We're challenged as always by imports, particularly on the rebar side, where imports in the last quarter and frankly through the first half of this year just surged up. Even with that surge, we've been holding our own and fairly stable. The same with merchant plate. We're also seeing a surging of imports on the plate side, particularly the cut plate. Again, because of the work of our commercial team and the investments we've made at Hertford, both with the quench-and-temper line and the value-added products that were coming online through the vacuum tank degasser. We've been able to hold our own there and have a stable order entry rate and stable backlog.

Arun Viswanathan
Analyst, Longbow Research

Okay. Thanks. I guess what I was struggling with was last year in the second quarter, you were at $894 for sheet. By the fourth quarter, you'd gone down to $747. That kind of falloff was, I guess, somewhat commensurate with what we saw in the market. However, this year, you're at $780 in the first quarter, and you're only at $759 in the second quarter. That's really not close to what we saw in commodity hot rolls. So I guess it has been mixed in your own businesses. So that was nice to see. The other part of my question, or another question I had was on the scrap side. Can you just talk to me about, or us, about your book in the second quarter? Do you expect to see much of the falloff as a benefit in your third quarter guidance?

Dan DiMicco
Chairman and CEO, Nucor

Talking about scrap?

Arun Viswanathan
Analyst, Longbow Research

Yes.

Dan DiMicco
Chairman and CEO, Nucor

Yeah. There's been over $100 a ton drop in scrap over the past couple of buys. Some of that may be given back to the market. It remains to be seen how much, if any. There seem to be some indication of stabilization in scrap after the last combined drops. That will benefit us in the second quarter. How much depends on exactly the timing of how the flows of scrap move through the transportation channels into our yards, and then from our yards into the melt mix. John?

John Ferriola
President and COO, Nucor

That was the point that I was going to add, that we will see more of that impact as we go into the third quarter because of our inventory levels in our existing mills. As it comes through the chain, as Dan pointed out, gets into the melt, we'll see some of the benefit from that. One thing that we do watch is we watch the flow of material across our scales at our yards to get some sense of what's happening going forward. We have seen that slow down as a function of the decrease in pricing that Dan mentioned, and also the extreme heat that we've gone through the last six weeks. All of that we see as bringing some stability going forward into the market.

Dan DiMicco
Chairman and CEO, Nucor

That together with some uptick in the export activity that we've seen in the recent few weeks.

Arun Viswanathan
Analyst, Longbow Research

Okay, thanks.

Dan DiMicco
Chairman and CEO, Nucor

Keith, you have anything you want to add to that?

Keith Grass
EVP, Nucor

No. You guys covered it pretty well.

Dan DiMicco
Chairman and CEO, Nucor

Thank you. Next question.

Operator

We'll move next to the site of Sal Tharani with Goldman Sachs. Please go ahead. Your line is open.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon, Sal. Sal?

Sal Tharani
Analyst, Goldman Sachs

I'm sorry. Good afternoon. I'm sorry. I was on mute. I have a couple of housekeeping questions and just another question. What was the export in the second quarter, and what was the startup cost?

Jim Frias
CFO, Nucor

Exports and startup costs?

Sal Tharani
Analyst, Goldman Sachs

Yesah.

Jim Frias
CFO, Nucor

I'll start with the startup costs. Pre-operating startup costs in the first quarter were just over $7 million. They were closer to $18 million-$19 million in the second quarter. They'll be relatively flat going into the third quarter. John, do you have some information on exports?

John Ferriola
President and COO, Nucor

Yeah. A couple of comments on exports. We've had a lot of challenges in the export market, as you know. The situation in Europe, the currency. Despite that, our international team has just done an outstanding job. We exported about 11% of our product in the first quarter, and we maintained that percentage through the second quarter. So kudos to our international team. They've done a great job despite a very challenging environment, and our export ratio has been stable.

Sal Tharani
Analyst, Goldman Sachs

Thank you. Dan, I have a question on the strategy going forward. You have always mentioned in Louisiana, a phase II, phase III, where eventually you want to, as market conditions get better, build a mill, a blast furnace mill and so forth. I was just wondering if the Thyssen asset fits in that portfolio or in that strategy, if you can buy it at a very decent rate amount, and have a very high-quality rolling mill, which you can attach to a DRI-based, either a blast furnace or electric arc furnace in future.

Dan DiMicco
Chairman and CEO, Nucor

That was a pretty neat way of dragging ThyssenKrupp and what we might be doing or not doing there into the conversation, Sal. No wonder why it took you a second to push the mute button. I don't mean that in a negative way. I thought it was a good question. As far as our strategy in Louisiana goes, it hasn't really changed from the standpoint of what the future holds down there. We are currently permitted for two DRI facilities and a blast furnace and coke oven operation. A lot will depend on how markets develop and how economic growth stabilizes and moves forward over the next 5- 10 years as to exactly how much more we do down there. The plans do also call for either steelmaking activities or downstream activities.

An expansion of the raw material strategy could very well be in the cards for Louisiana. As far as ThyssenKrupp goes, that's one of those bridges that never should have been built. It's here, and it's for sale. People will be looking at it. How it would fit in with our strategy in Louisiana? Certainly, if we were interested in it could have a place. The big issue there is the market doesn't need it. The big question is, who's going to be interested, and what's it going to cost? There's very few steel companies that are in business today that aren't at least thinking about, geez, what's going to happen there, and should we have an involvement? As far as what our involvement is or isn't, I really can't get into that.

Sal Tharani
Analyst, Goldman Sachs

Okay, great. Thank you very much, Dan.

Operator

We'll move next to the site of Evan Kurtz with Morgan Stanley.

Evan Kurtz
Analyst, Morgan Stanley

Hi, good afternoon, gentlemen.

Dan DiMicco
Chairman and CEO, Nucor

Afternoon, Evan.

Evan Kurtz
Analyst, Morgan Stanley

Just a couple ones here for you. First, on operating rates, it seems like we have various blast furnace producers taking some downtime in the second half here, and imports seem to be tapering off. I was wondering if that, safe to say that you guys are expecting an uptick in operating rates in the third quarter, and if so, is that factored into your kind of rough guidance here for modestly lower earnings next quarter?

Dan DiMicco
Chairman and CEO, Nucor

Well, certainly, on the plus side, as we mentioned in our earnings release and in our script, there are things like the shutdown of the RG assets, and the pullback of ThyssenKrupp on putting steel into the marketplace because they are up for sale. Other things that have taken place at the integrated plants. Before I go any further on that, I just want to make sure you understand that at the electric arc furnace shops, we don't announce changes in production ahead of time because they can be made at basically a moment's notice, as opposed to a blast furnace that has to be planned for and gets talked about.

Then when it's shut down, it's shut down for a period of time before they can look at bringing it back and market conditions improve. We move in and out depending upon our order entry, what it is, how strong it is. We are not unaffected by the slowdowns in demand or the oversupply in the marketplace. As you've seen, our operating rates in the second quarter had moderated. In terms of what was the rest of your question? I'm sorry.

Evan Kurtz
Analyst, Morgan Stanley

Basically, if you thought you were going to gain any share over the quarter since some of your competitors were taking downtime. Was there enough demand to perhaps facilitate some more orders on your part?

Dan DiMicco
Chairman and CEO, Nucor

Well, I don't know. What demand is out there remains to be seen. There are a lot of moving parts with scrap coming down, maybe going up, maybe staying stable. Imports, what's going to happen there? That can change on a couple of months' notice. How do domestic players actually continue to go forward on their capacity cutbacks, if they do, which can change as well. In general, the industry, the people who are operating their mills should benefit from the fact that some people have cut back or shut down completely, as in the case of RG. Whether we actually pick up market share or not is tough to predict because the economy is still very weak overall.

There still is, while imports have backed off, there still is a significant amount of tonnage coming in from overseas across most products. In terms of how we look at the third quarter, we're probably looking at similar levels of production to the second quarter.

Evan Kurtz
Analyst, Morgan Stanley

Okay, that's helpful. Thanks. Then just one other question. Been hearing a lot about the severe weakness in the export plate market, particularly in Asia. Some of the latest numbers I've heard out of there were about $560 a metric ton FOB. I was surprised to see in your guidance here that you mentioned plate as one of the better-situated products going forward. I was wondering if you maybe could elaborate on your view there, if you're seeing any storm clouds on the horizon.

John Ferriola
President and COO, Nucor

Well, certainly, we keep an eye on the imports, and we'll take the appropriate action, both commercially and from a political perspective, if we see the surge continue unrestrained. In terms of why we feel fairly confident in our plate ability going forward, we've talked about it several times. We have value-added products that we can introduce to the market. We have a strong relationship with our customers. We've got a great reputation for quality, service, and on-time delivery. We keep them competitively priced. For those reasons, we feel that we will see stability going forward in our plate business.

Dan DiMicco
Chairman and CEO, Nucor

There's no doubt that we will, and the industry is already making moves to deal with imports coming in. When you start talking about the kind of prices you're talking about over in Asia, to get them over here, they clearly would be dumped. I think that that'll be done with if people are foolish enough to do that, which they historically seem to be. But the big thing, as John mentioned, is we've been growing our percentage of value-added business at our plate mills and changing our product mix at our plate mill in Tuscaloosa to be more plate versus coiled plate oriented. That the product mix is working in our favor at the same time as there is definitely some softness in pricing that's been created by the imports that have come in.

If they get out of hand, we'll have to maybe reevaluate where things are at. But right now, we're hopeful that we will be able to keep that from happening because of our proactive efforts in Washington and elsewhere. We do have a very strong commercial program for dealing with imports and pricing product to be competitive against imports as they rear their heads. Of course, the other thing is we do have scrap working in our favor as well, which benefits us in the plate area as well as in other areas. It's one of the stronger markets. It's a matter of the supply side and the product mix and how they move forward together.

Evan Kurtz
Analyst, Morgan Stanley

That's helpful, guys. Thanks a lot.

Operator

Move next to the side of Tony Rizzuto with Dahlman Rose. Please go ahead. Your line is open.

Tony Rizzuto
Analyst, Dahlman Rose

Thanks very much. Hi, gentlemen.

Dan DiMicco
Chairman and CEO, Nucor

Hello, Tony.

Tony Rizzuto
Analyst, Dahlman Rose

Hi, Dan. I've got a question about the end markets, just to pursue that a little bit. Again, in the release, you indicate the markets that remain improved, and I'm wondering, I've been hearing that some of the machinery and equipment manufacturers are talking to suppliers now about slowing trends in the second half, and I wonder, are you guys seeing any impact of that? If you could kind of describe in July how the order book has shaped up a little bit, because I understand, obviously, the 4th of July coming in the middle of the week, people took off and maybe slowed that down. What are kind of the trends you're seeing so far as we look into the third quarter right now?

Dan DiMicco
Chairman and CEO, Nucor

John?

John Ferriola
President and COO, Nucor

When we look at, across all of our products on the order entry rates, as you pointed out, it's a difficult month to use as a guide because of the holiday and the way that it fell right in the middle of the week really messed up the order entry for that week. That said, we have seen some slowing through the month on pretty much across our product lines. But again, as we've said several times, we see in most of our products, stability going forward in our backlogs and in our order entry rates. We're keeping an eye on it. Again, all the things we've talked about so far, we have to keep an eye on the imports, we have to keep an eye on what's happening in the marketplace with demand, and we'll react accordingly.

But at this point, we see stability in most of our products. Dan, we alluded to the situation in place that we have to keep an eye on with the pricing in Asia. We will do that. But right now, things look fairly stable.

Dan DiMicco
Chairman and CEO, Nucor

As I mentioned a few minutes ago, Tony, the volume side of the equation for the third quarter, we believe will be similar to the second quarter overall. As John said, going on a holiday month like July, the way things worked out, it is tough to draw conclusions just from that. It is more a sense of what is happening in the marketplace with competition, and the overall order entry level is not out of balance one way or the other on average for our products. As you know, we do not like to give short-term emphasis on what is going on. But we do have to talk about the quarter coming up, and our general guidance is we see volumes holding their own.

Tony Rizzuto
Analyst, Dahlman Rose

I appreciate that. Congrats on all the improvements you are making in your mix and evaluated product capabilities.

Dan DiMicco
Chairman and CEO, Nucor

Thank you.

Operator

We will move next to the side of Michael Gambardella with JP Morgan. Please go ahead.

Michael Gambardella
Analyst, JPMorgan

Hey, good afternoon, Dan.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon.

Michael Gambardella
Analyst, JPMorgan

I have two questions for you, one that you will like and one that you probably will not like. Which one do you want first?

Dan DiMicco
Chairman and CEO, Nucor

You be the judge. Give me the one you like first. How is that? I will like it.

Michael Gambardella
Analyst, JPMorgan

That you'll like first. All right. You made some comments early in your comments about how much money you've invested in growing the earnings base of the company, and obviously, that's hard to see right now. But if we were to take pricing back in the, and volume levels back in the 2006 to 2008 period

Dan DiMicco
Chairman and CEO, Nucor

Wait a minute. My heart is palpitating very fast here.

Michael Gambardella
Analyst, JPMorgan

What I'm trying to say is, you did around $4 to $6 a share, in those three years. How much earnings power on an EPS basis, in that type of volume and pricing condition, do you think you've added in the last five, seven years?

Jim Frias
CFO, Nucor

Mike, this is Jim Frias. We can't give you a specific number, but it is[crosstalk].

Michael Gambardella
Analyst, JPMorgan

No, obviously, yeah.

Jim Frias
CFO, Nucor

It is significant. I do not know, it is probably not a doubling, but it is a significant improvement.

John Ferriola
President and COO, Nucor

Let me just toss something out there. One way that you can potentially look at this is to look at how our company is doing today in a marketplace where construction is at its lowest level in, I do not know, 30, 40 years. Obviously very challenged. For our company, which has historically had a strong participation in construction, for us to be operating at the levels today with construction being so weak, it could give you some insight as to how things might look when construction inevitably returns.

Michael Gambardella
Analyst, JPMorgan

Okay. Now the question you are probably not going to like.

Dan DiMicco
Chairman and CEO, Nucor

Before you get to that, you are asking a good question. As Jim said, it is not going to be double to where it was. But it is going to be--

Michael Gambardella
Analyst, JPMorgan

50% higher EPS?

Dan DiMicco
Chairman and CEO, Nucor

It has the potential to be that, yes.

Michael Gambardella
Analyst, JPMorgan

Okay. Back in[crosstalk].

Dan DiMicco
Chairman and CEO, Nucor

Go easy here. Go easy, all right?

Michael Gambardella
Analyst, JPMorgan

All right. I'll try to ease it down. In 1990, the electric arc percent of total production in the U.S. was 37%.

Dan DiMicco
Chairman and CEO, Nucor

Yeah.

Michael Gambardella
Analyst, JPMorgan

You had just introduced a new technology, thin slab casting, that basically got you into the flat roll markets, which doubled the potential size of your market. The easy pickings and most of your competitors that were easy to pick off back in the 1990s and early 2000s have gone through bankruptcy, restructured their costs. To go from 62% electric furnace, you can go higher, obviously, in the industry, but you're getting to a point where you need to put higher iron units in the product to make it applicable to the end market. Say, in automotive for exposed auto parts, yeah, you can make exposed auto parts in an electric furnace, but you're probably going to have to use pig iron or DRI up around 75%-80%.

Dan DiMicco
Chairman and CEO, Nucor

No, that's not that high.

John Ferriola
President and COO, Nucor

Not that high.

Michael Gambardella
Analyst, JPMorgan

Well, pretty high.

Dan DiMicco
Chairman and CEO, Nucor

Take it that, in general, you're correct. You'll be using a higher percentage of those types of product in your mix, but nowhere near 70%. Go ahead. Keep going.

Michael Gambardella
Analyst, JPMorgan

I guess what I'm saying is with electric arc furnace already at 62% in the U.S. of total production and the other competitors on the integrated side that you had picked off pretty easily in the 1990s, and they've gone through bankruptcy, they've restructured. Certainly, they don't have the cost structure you do, but are you getting to a saturation point, is what I'm saying?

Dan DiMicco
Chairman and CEO, Nucor

In terms of our earnings capability?

Michael Gambardella
Analyst, JPMorgan

No. Obviously, you've had a lot of earnings capability, but in terms of just volume penetration.

Dan DiMicco
Chairman and CEO, Nucor

Well, listen, there's two ways for Nucor to grow if I just take your overall supposition. Number one, just because 62% of the electric furnace industry or the steel industry is dominated by 62% electric furnace, doesn't mean our growth in electric furnaces can't take place, and it doesn't have to take place just at the expense of the integrated. Secondly, listen, there are electric furnace operations and integrator operations that still have serious competitive challenges in front of them. And so the opportunities for growth of Nucor into either one of those two categories. You shouldn't just look at it like the only way we grow, and hence we're being limited, is because so much of the industry is already EAF based.

Michael Gambardella
Analyst, JPMorgan

Yeah, that's fair. So let me ask you, in that regard[crosstalk].

Dan DiMicco
Chairman and CEO, Nucor

Good supposition, because we can grow into both as we've shown with the acquisitions that we made and the growth we've done between 2000 and 2010. All that took place on the EAF side.

Michael Gambardella
Analyst, JPMorgan

On the EAF side today, your commentary about the plate business and going in the value-added plate. I guess you're targeting the old Lukens operations that's owned by Arcelor now?

Dan DiMicco
Chairman and CEO, Nucor

We're not targeting competitors per se. We're targeting markets. Our job is to go out and to win the customer's business because we're easier to do business with, we provide a better quality product, and at a lower cost. They know we're going to be around for decades and decades to come, where some of our competition is not going to be. Targeting is a bad way to put that, and that's not the way it should be looked at. We're targeting markets for sure. Not necessarily producers, but the markets, yes. You have to keep in mind that our strategy does not involve just moving into higher value-added products.

It also involves improving our cost structures dramatically by moving into vertical integration backwards into raw materials and to increase our downstream business activities where profitability tends to be stronger with the acquisition we're making and the growth we're seeing in our downstream businesses. I'm a little bit at a loss to follow the logic that you start out with about 62% EAF, 38% integrated, you got no place to grow.

Michael Gambardella
Analyst, JPMorgan

It's not you have no place to grow, but the places to grow on volume are shrinking compared to where they were in 1990.

Dan DiMicco
Chairman and CEO, Nucor

Well, listen, we're a 25 million , 26 million ton a year producer, okay? That's what our low cost, high quality producer. Competitive, modern equipment. We doubled where we were back in 2000. To double again, you'd be going to 50 million tons. That actually is theoretically possible. But certainly, it gets tougher to do the bigger you get to grow by the same relative percentages. But we're far from being limited into profitable growth of the company. There are still opportunities to grow our steel footprint significantly.

John, you seem like you have a few things.

John Ferriola
President and COO, Nucor

Well, I'm kind of just chuckling a little bit because you used the term game changer when you spoke of what we did in 1990 with the thin slab casting technology. I would suggest to you I use the word game changer in reference to our raw material strategy and what we're doing on that front. We believe that that's going to be the next step for us, DRI and our entire raw material strategy. What we've accomplished i n Trinidad, in increasing the quality and productivity of the DRI production in Trinidad, we're confident we'll be able to duplicate in Louisiana.

That's going to give us an advantage in all of the products that you mentioned. That's going to allow us to continue to move further up the value-added chain, higher-quality products, higher-quality scrap substitutes, deal with the potential issues that you're alluding to on the scrap side because of the increase in the electric arc furnace capacity in the country. That's one of the reasons you'll hear us focusing, and we've been focusing now for over five years, on a raw material strategy.

We saw these issues you're bringing up today five, six, seven years ago and began preparing for them, and we're well down that road in being ready for that situation you're alluding to. I recognize all of your points, but I see them as positives for our company.

Michael Gambardella
Analyst, JPMorgan

Yeah. No, the game changer on thin slab got you into a totally new market that was basically double the size of your market, going from long products to long and flat. The DRI, I understand the logic. I wouldn't call it a game changer for DRI, because I'd call it more of a defensive strategy because you're getting most of your pure scrap substitute pig iron from Brazil. That was basically tearing down the rainforest to use charcoal, and that's not a sustainable source. That's why you're putting the DRI in. So that to me isn't a kind of a breakthrough. It helps you tremendously, but it's not as big of a breakthrough as thin slab was, in my opinion.

Dan DiMicco
Chairman and CEO, Nucor

Michael, it has a bigger potential impact than thin slab. Particularly with the way things went in thin slab, because it has an impact on every ton of steel we produce. From the standpoint of growing our volumes of steel production by another 100%, that's not the issue here in terms of what John's comments are about a game changer. This is a game changer from the standpoint of the cost structure of the company, which applies across all of our current 25 million tons, more so for the flat rolled and the higher-quality side. But the cost structures we're looking at for producing DRI with the natural gas game-changing event on the energy side, which is a separate issue, allow us to be in a position to have very, very strong competitive position on cost relative to everybody else out there today.

It's much more. It has nothing to do with replacing charcoal in Brazil. It has nothing to do, at this point in time now, with replacing pig iron, because we certainly could build a blast furnace. We've got the permit for it. We have the money for it. The additional game-changing event is the combination of the natural gas, which is going to be available for decades at very low pricing, both because of market conditions and because of what we've done on our own on the drilling side of things. And the use of those raw materials in an environment of rising raw materials, where we have more control over the process. It never was to have anything to do with charcoal in Brazil. I don't know where you're getting that from.

You're looking at this whole DRI thing totally the wrong way. It is indeed a game changer, because just by sake of argument, if it saves us $50 a ton at 25 million tons, you can do the math. Jim, you have something you wanted to say?

Jim Frias
CFO, Nucor

Yeah, I wanted to note, Michael, that the DRI facilities are not cost centers, they are profit centers. They have the ability, and they are today historically achieving profits per ton in the same range as what the steel mills can. In a strong market, that will be even more expanded. In the summer of 2008, our Trinidad DRI facility was making extremely strong margins because of how high the alternative prime scrap and pig iron purchase options were. So they are the profit centers. They make a big return in strong markets.

Michael Gambardella
Analyst, JPMorgan

Well, that was my point, that the traditional Brazilian-sourced pig iron is going to get more and more expensive because it is not a sustainable supply to rip down the rainforest.

Dan DiMicco
Chairman and CEO, Nucor

Well, listen, that point on its own, Michael, you are absolutely right on. But as it relates to what we are doing and why we are doing it with the other sources of pig iron out there, we buy a lot of pig iron from all over the world, not just from the rainforests of Brazil. Our issue with respect to pig iron was not that it was not going to be available or be available at some globally competitive pricing. It is that the lead times required to buy pig iron from around the world stretched the supply chain out six months, and we got caught in 2009 with a massive amount of pig iron purchased, which would have been fine under normal operating conditions, but in a 30%-50% operating environment, was a three-year supply or more.

We wanted to shorten that supply chain up on the raw material side. So like we have with scrap, we have more control over it, and we don't have to get into those kind of extended inventories and supply chains and commitments. Our original plan was to build a pig iron facility in Louisiana, and that changed because of the natural gas situation and our experience that using high-quality DRI, we were able to produce in Trinidad. Look at this whole integration back into the direct reduced iron business as a game changer for Nucor. I know we need to move on because there's other questions, but keep in mind that Nucor's success over the years has been based upon a number of things.

One of them is the combination of low cost, plentifully available energy, low cost, plentifully available raw materials, and a very unique culture and how that was applied to technologies that other people weren't in a position to take advantage of or weren't willing to take the risk on.

Michael Gambardella
Analyst, JPMorgan

Sure.

Dan DiMicco
Chairman and CEO, Nucor

Over time, everything but the culture has lost some of its cost competitiveness. Now we're in a situation where we have an opportunity to strengthen both the raw material side in terms of cost day in and day out, year after year, and also on the energy side with the natural gas situation. The direct reduced iron developments that we are putting forward here and moving forward with, take advantage of both of those things and help us to reestablish a stronger competitive position against most of our competitors, not just here in the United States, but globally.

Michael Gambardella
Analyst, JPMorgan

Okay. I told you you wouldn't like that second one.

Dan DiMicco
Chairman and CEO, Nucor

No, I like it. You know what I get when I don't like something, I just cut it off.

Michael Gambardella
Analyst, JPMorgan

Oh, I know.

Dan DiMicco
Chairman and CEO, Nucor

Appreciate the opportunity to elaborate.

Michael Gambardella
Analyst, JPMorgan

All right. Thanks.

Dan DiMicco
Chairman and CEO, Nucor

Thanks, Michael.

Operator

We'll move next to Mark Parr with KeyBanc Capital Markets. Please go ahead.

Dan DiMicco
Chairman and CEO, Nucor

Hello, Mark. I think Mark got tired of my nonsense. Mark?

Operator

Please check your mute function.

Dan DiMicco
Chairman and CEO, Nucor

Maybe try someone else.

Operator

Okay. We'll next to the site of Brian Yu with Citi. Please go ahead.

Brian Yu
Analyst, Citi

Thanks. Good afternoon.

Dan DiMicco
Chairman and CEO, Nucor

Good afternoon, Brian.

Brian Yu
Analyst, Citi

Hi. Dan, when you look at the hot rolled coil market where prices topped out at $740 back in February and $600 just a couple of weeks back, was there at some point in that slide where some of the marginal importers into the U.S. drop off the picture, and it was just more competition amongst the domestic mills that was driving prices further down?

Dan DiMicco
Chairman and CEO, Nucor

Oh, boy.

Brian Yu
Analyst, Citi

I ask that because utilization rates have come off, scrap prices are down, yet we are seeing a rebound in hot band. I am just wondering, where could we see the market settle out, assuming where it does not start to attract imports again?

Dan DiMicco
Chairman and CEO, Nucor

Well, there were so many imports that came in that got into people's inventories, got into the sitting in warehouses and at the ports. There was a huge, huge influx of imports, including flat roll. It got to the point where people were working on selling flat roll into our market at $520 a ton, for Pete's sakes, out of Russia. We have taken some actions to stop that, and we have. But all of that was having an impact on moving pricing down. At the same time as the pricing started to go down because of the flood of imports and because of the situation where the oversupply from domestic producers here with new capacity that came on at the worst possible time.

That pricing drop down to the $600 level that you are referring to, started to cause people to have second thoughts, not only about bringing steel in, but also about continuing to run their operations the way they were. Obviously, RG shut down. Obviously, ThyssenKrupp proved their point that they could get the mill to produce, and then they put it up for sale. All of those things have worked to modify the supply side in a fairly steady demand environment. That is why you see the opportunity for some slight moves in pricing right now.

Whether they hold or not remains to be seen. Where they go to re-attract imports, the imports got so low on pricing that they were way below where it make any sense that they were selling stuff to make a profit and were dumping the product. It is hard to tell exactly how they will behave going forward. The fact that there has been some moderation on the domestic side is supporting, and we will just have to see what happens with the imports. There is no doubt the world has slowed down. China has slowed down. They still added capacity. They are still trying to export around the world.

None of that bodes well for any really strong moves in pricing. But hopefully we will see some things that allow us to get off the bottoms.

Brian Yu
Analyst, Citi

All right. I didn't think there would be a simple answer for that. Next one is, just a little bit of background on the DRI project. Are there notable differences between what you're building in Louisiana versus what you're operating now in Trinidad? I'm just trying to get a sense as we get closer to startup next year, are there certain aspects of it that you have your guys saying, "Keep an eye on this particular portion of the process because it could cause some issues that may need to debottleneck and work through?

Dan DiMicco
Chairman and CEO, Nucor

Not really. The kind of things that we're looking at with respect to this project versus Trinidad are all positives. The shorter supply chain, having it in the U.S., and under our control here on the river system, which gives us a lot of flexibility of how to move it. The technology that we're employing will allow us to operate at a much lower cost per ton of DRI produced and [audio distortion] submission. Even though our plan turn it as w orld class. The opportunity here for the use of this technology, that's not the same technology as in Trinidad, to improve our operating costs are significant. John?

John Ferriola
President and COO, Nucor

The only thing I would say is it is larger than our facility in Trinidad, so I don't see that as a negative, but it is something that we will keep an eye on. You asked if there's anything we will be focusing on, that definitely will be larger, so we want to make sure that we understand the impact of the scale change.

Jim Frias
CFO, Nucor

Brian, one other point is the facility in Trinidad was used and had been idle for a while, and there were problems with it that we fixed initially, and then we stumbled on new problems as we operated it. There's going to be a lower risk of those kind of interruptions. Remember, we had to do the reformer tube replacement, I think, a year or so ago. So, it's going to be better that we're operating it from day one and taking care of it from day one versus buying something that was idled and operated probably not as well as we would take care of something.

Keith Grass
EVP, Nucor

Maybe one other point, Brian, this is direct reduced iron. This is not new technology. This is a proven technology that's been used around the world. It's not like we're breaking in new technology. Something tried and true, and we know that it'll work.

Brian Yu
Analyst, Citi

Yeah. But what would be the expected ramp on that? How long would it take to get up to 2.5 million tons?

Jim Frias
CFO, Nucor

The ramp up time, is that what you asked?

Brian Yu
Analyst, Citi

Yes.

Jim Frias
CFO, Nucor

Pretty quick.

Dan DiMicco
Chairman and CEO, Nucor

Like months.[crosstalk].

Jim Frias
CFO, Nucor

That's what we experienced in Trinidad, quite honestly. It got to full capacity with all the issues of having used equipment fairly quickly.

Brian Yu
Analyst, Citi

Okay. Thank you.

Dan DiMicco
Chairman and CEO, Nucor

You are welcome. Last question, please.

Operator

Our last question comes from the side of Rich Garchitorena. I am sorry, Garchitorena, please go ahead.

Speaker 18

Great. Thanks for taking my question.

Dan DiMicco
Chairman and CEO, Nucor

Hello, Rich.

Speaker 18

Hi. Yeah, just wanted to touch back on Skyline. I know it's a great opportunity, given the relationship there, but just wondering if there's anything we should read into your strategy going forward. Looking at the fact that you're continuing to build your downstream, do you see distribution as maybe a bigger piece of the business going forward longer term?

Dan DiMicco
Chairman and CEO, Nucor

Yeah. This should not be construed at all as an indication of a hard move into distribution of all steel products or flat roll products or what have you. This is a very unique company with a very unique product niche, that lends itself to some market leadership positions that have been tied to us from day one. Nobody should take it as, oh, this is another example of how Nucor is going to end up buying service centers and things of that nature. That's not the game plan. John?

John Ferriola
President and COO, Nucor

I think I would just add that you used the word service center, and it's clearly not a service center. It's a distributor, and that's the significant difference.

Dan DiMicco
Chairman and CEO, Nucor

Of very highly specialized products that aren't normally distributed around the countries through the normal distribution chain.

Speaker 18

Great. Yeah, that's what I thought. Just want to clarify. My last question, I just noticed that conversion costs in Q2 were slightly higher than Q1. Was there anything specific driving that, and how should we think about it for Q3?

Dan DiMicco
Chairman and CEO, Nucor

John?

John Ferriola
President and COO, Nucor

Okay. Repeat that question for me, please.

Dan DiMicco
Chairman and CEO, Nucor

First off, the utilization rate is lower. That always drives up costs. He's asking about why our conversion costs were higher in second quarter than first quarter.

John Ferriola
President and COO, Nucor

The utilization was down. That was a factor. As you know, we saw scrap start to move down towards the second part of the quarter, but there's a lag time on that also.

Jim Frias
CFO, Nucor

The other thing I would add is plate had the smallest reduction in sales tons shipped, so that is one of our more value-added products that we manufacture. So that probably ends up weighting the average cost up somewhat as well.

Speaker 18

Okay. Thank you.

Operator

Okay. I will now turn the call back over to Mr. DiMicco for any closing remarks.

Dan DiMicco
Chairman and CEO, Nucor

Thank you. Again, I would like to thank all of our teammates around the company for their efforts in working safely and helping us continue to be profitable in a very, very difficult environment. There are things that we have that are in our control. Our goal is to operate in those arenas efficiently, and effectively, and as safely as possible. There are some things that are outside our control, but are areas that we can have an influence on, and our goal there is to have the maximum influence possible. And there are things that are outside of our control, and our goal there is to live with that and focus on the other two. You have been doing a great job of that, and I want to thank you.

Also, thanks to all the other parties listening. The questions were excellent. Thank you to our shareholders for your continued support, and we will continue to reward you over time with the strong returns we've had all throughout the history of the company. Thank you very much.

Operator

This concludes today's conference. You may disconnect at this time.